2005 Workhorse W22 recalls and problems

The 2005 Workhorse W22 has 3 safety recalls and 21 owner complaints filed with NHTSA. Recall repairs are free at any Workhorse dealer.

Recalls
3
Complaints
21
Crashes / fires
0 / 2
Injuries / deaths
0 / 0

Recalls may cover only some 2005 Workhorse W22 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Workhorse W22 recalls

Recall 09V-110: Service Brakes, Hydraulic

Reported Apr 3, 2009 · 48,876 vehicles affected · NAVISTAR, INC

Problem: Navistar is recalling certain model year my 2001-2008 workhorse w20, w21 and w22 chassis and certain model year 2009 through 2011 monaco rv admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. This can result in abnormal heat generation at the wheel end causing brake drag. The driver would normally have warning of the brake drag if undetected by the driver.

Risk: The temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.

Fix: Workhorse dealers will replace all four bosch brake caliper assemblies free of charge. The safety recall began on september 16, 2010. Owners may contact workhorse at 1-877-246-7731.

Recall 06V-225: Engine and Engine Cooling

Reported Jun 20, 2006 · 30,335 vehicles affected · WORKHORSE CUSTOM CHASSIS

Problem: On certain motor home and truck chassis equipped with general motors 8.1l v8 engines, improper hardening during the heat treatment process can cause the fuel rail pulse damper retainer clip to fracture, resulting in inadequate retention of the damper. If the damper becomes loose, fuel could be pumped by the fuel pump into the under hood area.

Risk: In the presence of an ignition source, a fire could result.

Fix: Dealers will replace the fuel rail pulse damper retainer clips on these engines free of charge. The recall began on september 1, 2006. Owners may contact workhorse at 877-294-6773.

Recall 06V-148: Steering

Reported May 2, 2006 · 3,881 vehicles affected · WORKHORSE CUSTOM CHASSIS

Problem: Certain chassis may have been equipped with incorrect steering intermediate shafts. The spline can strip while the steering wheel is being turned.

Risk: This steering condition could increase the risk of a crash.

Fix: Dealers will inspect and, if necessary, replace the steering intermediate shafts. The recall began on may 22, 2006. Owners may contact workhorse at 1-877-294-6773.

2005 Workhorse W22 problems reported by owners

Problem areaReports
Service Brakes, Hydraulic18
Parking Brake1
Service Brakes1
Electrical System1
Visibility/Wiper1

Typical mileage at the time of the problem: 18,510 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Workhorse W22 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · at 19,500 miles · reported Feb 18, 2015
The instrument LED started to malfunction .can't read what gear the motorhome is in or any of the other functions that are displayed,oil pressure, low oil. It started gradually now its to the point that you can't read the display especially what gear (Reverse .neutral,drive). Someone can get seriously injured because of it, or destroy the coach or engine because of not being able to read the message board.
Service Brakes · at 25,000 miles · reported Aug 16, 2012
The contact owns a 2005 workhorse w22 rv. The contact stated that while driving 55 MPH, he smelled burning from the rear of the vehicle. The vehicle was taken to a mechanic who stated that they needed to replace the brake caliper assemblies. The vehicle was repaired. The manufacturer was contacted and stated that the VIN was not included in NHTSA campaign id number: 09v110000 (Service brakes). The failure and the current mileage was 25,000....updated 10/17/12 updated 10/19/2012
Service Brakes, Hydraulic · reported Mar 14, 2012
2005 workhorse w22 motorhome. Consumer writes in regards to recall concerning sticking brake calipers while replacing the calipers, the mechanic discovered that three of the brake rotors were cracked. The consumer felt it was a premature failure of the brake rotors and constituted a safety hazard.
Service Brakes, Hydraulic · at 31,300 miles · reported Oct 29, 2011
I had new tires put on this motorhome and the mechanic showed me front rotors were both cracked and reminded me of the bosch caliper recall. I checked my VIN # on workhorse web site and it showed the recall for my chassis. I took it to bob stall chevrolet in san diego to handle the recall. I was informed workhorse denied the rotors were damaged by the possibility of the calipers not releasing and overheating and cracking the rotors. I have never even smelt hot brakes on this motorhome since I have owned it. I was surprised to see cracked rotors especially this size of rotors. I have done all…
Service Brakes, Hydraulic · at 14,751 miles · reported Feb 11, 2011
The contact owns a 2005 national sea breeze lx rv with a workhorse w22 chassis. The contact received notification of NHTSA id number: 09v110000 (Service brakes, hydraulic) and the vehicle was repaired under the recall in 2010. On a later date while driving 65 MPH and engaging the brake, the brakes and front wheels began to shake abnormally. In addition, the contact stated that the brakes would become extremely hot. The vehicle was taken to an authorized dealer where the contact was advised that the front rotors were warped and the vehicle was repaired. The contact stated he was having problems…

Other Workhorse W22 years

Compare all Workhorse W22 years · All Workhorse models

Frequently asked questions

Does the 2005 Workhorse W22 have any recalls?

Yes — NHTSA lists 3 recalls for the 2005 Workhorse W22: 09V-110 (service brakes, hydraulic), 06V-225 (engine and engine cooling), 06V-148 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Workhorse W22?

Owners report service brakes, hydraulic problems most often (18 reports), followed by parking brake (1). The typical mileage when problems were reported is about 18,510 miles.

Are Workhorse recall repairs free?

Yes. Safety recall repairs are free at authorized Workhorse dealers, whether you are the first owner or bought the car used.