2002 Workhorse W22 recalls and problems

The 2002 Workhorse W22 has 2 safety recalls and 67 owner complaints filed with NHTSA. Recall repairs are free at any Workhorse dealer.

Recalls
2
Complaints
67
Crashes / fires
1 / 6
Injuries / deaths
0 / 0

Recalls may cover only some 2002 Workhorse W22 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Workhorse W22 recalls

Recall 09V-110: Service Brakes, Hydraulic

Reported Apr 3, 2009 · 48,876 vehicles affected · NAVISTAR, INC

Problem: Navistar is recalling certain model year my 2001-2008 workhorse w20, w21 and w22 chassis and certain model year 2009 through 2011 monaco rv admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. This can result in abnormal heat generation at the wheel end causing brake drag. The driver would normally have warning of the brake drag if undetected by the driver.

Risk: The temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.

Fix: Workhorse dealers will replace all four bosch brake caliper assemblies free of charge. The safety recall began on september 16, 2010. Owners may contact workhorse at 1-877-246-7731.

Recall 04V-084: Service Brakes, Hydraulic

Reported Feb 18, 2004 · 10,235 vehicles affected · WORKHORSE CUSTOM CHASSIS

Problem: On certain motorhome chassis equipped with bosch zops, the pads can drag on the rotor surface due to the pin slide.

Risk: A hang up or lock up may cause the calipers to over heat and not allow the driver to stop safely. This could cause overheating of the brake calipers which could result in a vehicle fire.

Fix: Dealers will inspect, repair and replace according to the procedure developed by bosch (See campaign 03e064000). The recall began on august 1, 2004. Owners should contact workhorse at 1-877-294-6773.

2002 Workhorse W22 problems reported by owners

Problem areaReports
Service Brakes, Hydraulic62
Engine and Engine Cooling5
Suspension2
Service Brakes2
Power Train1
Vehicle Speed Control1
Electrical System1
Exterior Lighting1
Visibility/Wiper1

Most reported parts

  • Power Train › Automatic Transmission — 1
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Abs Warning Light — 1
  • Service Brakes, Hydraulic › Foundation Components › Disc › Caliper — 1
  • Suspension › Front › Wheel Bearing — 1
  • Vehicle Speed Control › Cruise Control — 1
  • Engine and Engine Cooling › Engine — 1
  • Exterior Lighting › Hazard Flashing Warning Lights › Switch — 1

Typical mileage at the time of the problem: 26,293 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Workhorse W22 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes, Hydraulic · at 21,000 miles · reported Mar 23, 2023
The contact owns a 2002 Workhorse W22 Chassis. The contact stated that while driving at an undisclosed speed, the brake pedal went to the floorboard while depressed. Additionally, the ABS warning light was illuminated. The contact related the failure to NHTSA Campaign Number: 09V110000 (Service Brakes, Hydraulic). The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 21,000.
Service Brakes · reported Jan 28, 2021
We just purchased this motorhome and during my investigation for various repairs found there were 2 recalls on this coach. Only 1st of the 2 of the recalls was addressed with the 2nd recall being a more intense modification of the 1st. I AM now trying to find out how to get the 2nd recall implemented since navistar absorbed workhorse and navistar has both changed their business model and is now seeking a buyer. Somehow, some way, the liability of insuring all repairs are completed rests with someone. Thanks for your help in giving me some direction to get this resolved. 😀 mark egan
Visibility/Wiper · reported Aug 2, 2019
1) the manufacture, winnebago industries, equipped the driver "cockpit" of the vehicle with thermopane windows with an identified weakness. The seals in the windows are inadequate to maintain seal integrity, thus allowing air infiltration. Said air infiltration caused fogging of the glass, and an accumulation of condensation within the glass. The front "cockpit" windows on both sides became so fogged over and dirty in between the windows, the driver was unable to see out. This was a particular safety issue when passing. The driver cannot see into the passenger side mirror to safely pull back…
Service Brakes · reported Jul 15, 2019
The contact owns a 2002 workhorse w22. The contact stated that the ABS warning indicator flashed and remained illuminated. In addition, the brake pedal was depressed and traveled to the floorboard, creating the risk of a potential crash. The contact had to apply force to the brake pedal to stop the vehicle. The vehicle was not diagnosed or repaired. The vehicle was not included in NHTSA campaign numbers: 04v084000 (Service brakes, hydraulic) and 09v110000 (Service brakes, hydraulic); however, the vehicle exhibited the same failure listed in the recall campaigns. The manufacturer was notified.…
Service Brakes, Hydraulic · reported Mar 25, 2011
2002 damon intruder on a 2002 workhorse w22 chassis. Consumer states defective calipers and seeks reimbursement for repairs the consumer stated the rotors, seals, pads and hoses also had to be replaced. The consumer believed the defective calipers caused damage to the other brake components.

Other Workhorse W22 years

Compare all Workhorse W22 years · All Workhorse models

Frequently asked questions

Does the 2002 Workhorse W22 have any recalls?

Yes — NHTSA lists 2 recalls for the 2002 Workhorse W22: 09V-110 (service brakes, hydraulic), 04V-084 (service brakes, hydraulic). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Workhorse W22?

Owners report service brakes, hydraulic problems most often (62 reports), followed by engine and engine cooling (5). The typical mileage when problems were reported is about 26,293 miles.

Are Workhorse recall repairs free?

Yes. Safety recall repairs are free at authorized Workhorse dealers, whether you are the first owner or bought the car used.