2003 Workhorse W22 recalls and problems

The 2003 Workhorse W22 has 1 safety recall and 113 owner complaints filed with NHTSA. Recall repairs are free at any Workhorse dealer.

Recalls

Complaints

113

Crashes / fires

1 / 8

Injuries / deaths

0 / 0

Recalls may cover only some 2003 Workhorse W22 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Workhorse W22 recalls

Recall 09V-110: Service Brakes, Hydraulic

Reported Apr 3, 2009 · 48,876 vehicles affected · NAVISTAR, INC

Problem: Navistar is recalling certain model year my 2001-2008 workhorse w20, w21 and w22 chassis and certain model year 2009 through 2011 monaco rv admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. This can result in abnormal heat generation at the wheel end causing brake drag. The driver would normally have warning of the brake drag if undetected by the driver.

Risk: The temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.

Fix: Workhorse dealers will replace all four bosch brake caliper assemblies free of charge. The safety recall began on september 16, 2010. Owners may contact workhorse at 1-877-246-7731.

2003 Workhorse W22 problems reported by owners

Problem area	Reports
Service Brakes, Hydraulic	113
Steering	2
Service Brakes, Electric	2
Fuel System, Gasoline	2
Electrical System	2
Engine and Engine Cooling	2
Service Brakes	2
Equipment	1
Suspension	1
Vehicle Speed Control	1
Service Brakes, Air	1
Exterior Lighting	1

Most reported parts

Service Brakes, Hydraulic › Foundation Components › Disc › Caliper — 5
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 3
Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 2
Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings — 2
Fuel System, Gasoline › Delivery › Fuel Pump — 2
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Control Unit/Module — 1
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip › Abs Warning Light — 1
Service Brakes, Hydraulic › Foundation Components — 1

Typical mileage at the time of the problem: 22,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Workhorse W22 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes, Hydraulic · at 54,000 miles · reported Jan 14, 2022

The contact owns a 2003 Workhorse W22. The contact stated that upon stopping the motorhome in her driveway, her husband discovered a bluish-black color smoke emitting from underneath the vehicle. The rear passenger side brake caliper had caught fire and the contact's husband was able to extinguish the fire with a water hose. The fire department was not called and a report was not filed. The contact stated that the brake and ABS warning lights had illuminated on the instrument panel after the failure. The contact's husband took pictures of the damage and showed them to an independent mechanic.…

Service Brakes · reported Jul 14, 2018

Navistar is recalling.....there's a recall to replace all four calipers but they won't replace the rotors all four of them are cracked from overheating because of the calipers hanging up . This recall is for a workhorse w22 chassis.

Service Brakes · at 39,625 miles · reported Jun 25, 2016

Rear calipers were replaced on recall with rebuilt calipers. After less than 500 miles the right rear caliper blew out all brake fluid resulting in complete loss of brakes. This happened 40 miles from home on a state road.

Service Brakes, Hydraulic · reported Dec 22, 2011

2003 newmar mountain aire motorhome on a 2003 workhorse w22 chassis. Consumer writes in regards to workhorse brake system recall the consumer stated in may of 2009, he received an interim notice warning about a possible problem with the workhorse system. The noticed stated there was a possibility of the brakes sticking, burning and the ABS light illuminating. It further stated that if the symptoms should appear, that the driver should pull over and examine the wheels for excessive heat and contact a workhorse service center. In june 2009 the consumer was about 100 miles into his trip, when he…

Service Brakes, Hydraulic · reported May 26, 2011

2003 workhorse w22 chassis. Consumer writes to inquire about recalls the consumer stated the anti-lock brake light illuminated twice and the repair shop replaced the wheel sensors. Also, the front brake pads and rotors were replaced. The consumer stated he received a pending recall notice for the brakes. He contacted the dealer to make an appointment, but was informed it would be months before the repairs could be made.

Other Workhorse W22 years

2011 2008 2007 2006 2005 200420032002 2001 2000

Compare all Workhorse W22 years · All Workhorse models

Frequently asked questions

Does the 2003 Workhorse W22 have any recalls?

Yes — NHTSA lists 1 recall for the 2003 Workhorse W22: 09V-110 (service brakes, hydraulic). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Workhorse W22?

Owners report service brakes, hydraulic problems most often (113 reports), followed by steering (2). The typical mileage when problems were reported is about 22,000 miles.

Are Workhorse recall repairs free?

Yes. Safety recall repairs are free at authorized Workhorse dealers, whether you are the first owner or bought the car used.