2001 Workhorse W22 recalls and problems

The 2001 Workhorse W22 has 3 safety recalls and 10 owner complaints filed with NHTSA. Recall repairs are free at any Workhorse dealer.

Recalls

Complaints

Crashes / fires

0 / 1

Injuries / deaths

0 / 0

Recalls may cover only some 2001 Workhorse W22 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2001 Workhorse W22 recalls

Recall 09V-110: Service Brakes, Hydraulic

Reported Apr 3, 2009 · 48,876 vehicles affected · NAVISTAR, INC

Problem: Navistar is recalling certain model year my 2001-2008 workhorse w20, w21 and w22 chassis and certain model year 2009 through 2011 monaco rv admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. This can result in abnormal heat generation at the wheel end causing brake drag. The driver would normally have warning of the brake drag if undetected by the driver.

Risk: The temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.

Fix: Workhorse dealers will replace all four bosch brake caliper assemblies free of charge. The safety recall began on september 16, 2010. Owners may contact workhorse at 1-877-246-7731.

Recall 04V-084: Service Brakes, Hydraulic

Reported Feb 18, 2004 · 10,235 vehicles affected · WORKHORSE CUSTOM CHASSIS

Problem: On certain motorhome chassis equipped with bosch zops, the pads can drag on the rotor surface due to the pin slide.

Risk: A hang up or lock up may cause the calipers to over heat and not allow the driver to stop safely. This could cause overheating of the brake calipers which could result in a vehicle fire.

Fix: Dealers will inspect, repair and replace according to the procedure developed by bosch (See campaign 03e064000). The recall began on august 1, 2004. Owners should contact workhorse at 1-877-294-6773.

Recall 01V-317: Suspension

Reported Oct 4, 2001 · 5,011 vehicles affected · WORKHORSE CUSTOM CHASSIS

Problem: Vehicle description: motor home and commercial chassis. The rear axle u-bolts may not be tightened correctly due to random failure of production tooling in the specified time span.

Risk: Low u-bolt torque can result in u-bolts coming loose and not properly retaining the rear axle to the vehicle, resulting in a loss of vehicle control.

Fix: Dealers will tighten the rear axle u-bolts. Owner notification is expected to begin october 10, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact workhorse at 1-877-946-7731.

2001 Workhorse W22 problems reported by owners

Problem area	Reports
Service Brakes, Hydraulic	12
Suspension	1
Service Brakes	1

Most reported parts

Service Brakes, Hydraulic › Foundation Components › Disc › Caliper — 2
Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 2
Suspension › Rear › Springs › Leaf Spring Assembly › U-Bolt, Leaf Spring to Axle — 1
Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1
Service Brakes, Hydraulic › Foundation Components › Disc › Pads — 1

Typical mileage at the time of the problem: 27,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2001 Workhorse W22 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes · at 5,000 miles · reported Jul 22, 2013

The contact owns a 2001 monaco monarch equipped with a workhorse w22 chassis. The contact was driving approximately 58 MPH and applied the brakes, which began to pulsate abnormally. The vehicle was taken to an authorized dealer where the front brake pads, calipers and both front rotors were replaced. The repairs were made three separate times. The failure persisted after each repair was performed. The contact planned to replace the passenger's side rotor himself. The manufacturer was notified of the defect. The approximate failure mileage was 5,000.

Service Brakes, Hydraulic · reported Aug 9, 2010

The contact owns a 2001 workhorse w22 chassis. The contact stated that the brakes malfunctioned and locked while he was driving which caused the ABS sensor to melt. The brakes were replaced twice but the failure continued to occur. The contact referenced recall 09v110000 and stated that when he called the manufacturer, he was told that repairs were not scheduled to be performed until october 2010. He was also told that if the problem occurred again, he should continue pumping the brake pedal to activate the braking system. The contact felt that it was a safety concern which could cause a fire…

Service Brakes, Hydraulic · at 40,200 miles · reported Jun 17, 2010

The contact owns a 2002 fleetwood south wind rv with 2001 workhorse w22 chassis. While driving at 15 MPH, the contact noticed an unusual burning odor and the brakes were not operating as normal. The contact discovered the brake fluid was extremely low and was causing the brake failure. The manufacturer verified the vehicle was involved in NHTSA campaign id number: 09v110000 (Service brakes, hydraulic) and that the vehicle would need to be inspected before recall repairs were performed. The contact was not comfortable with driving the vehicle to the dealer for fear of a possible failure or…

Service Brakes, Hydraulic · reported Jun 14, 2010

Letter from senator sessions on behalf of constituent re brake failures on his motorhome (Dot/I#2010-1141) 2001 workhorse w22 chassis. The consumer stated the first time he lost braking he was descending a narrow twisting mountain road. The consumer was able to bring the rv to complete and safe stop using the hand brake and downshifting. The consumer discovered the front wheel was smoking and nearly caught on fire. The rv was towed the next day, to the nearest workhorse facility. The dealer replaced all the burned parts, which included the calipers, ABS sensors, pin kit, rotor, oil seals and…

Service Brakes, Hydraulic · at 27,000 miles · reported Feb 24, 2010

The contact owns a 2001 workhorse w22. While driving 30 MPH when he tried to stop at a red light his brakes did not work. The contact continued to apply pressure to the brakes and the vehicle still wouldn't slow down. He pulled into a store parking lot were he finally got the vehicle to stop. The VIN was unavailable. The failure mileage was 27,000 and the current mileage was 28,000.

Other Workhorse W22 years

2011 2008 2007 2006 2005 2004 2003 200220012000

Compare all Workhorse W22 years · All Workhorse models

Frequently asked questions

Does the 2001 Workhorse W22 have any recalls?

Yes — NHTSA lists 3 recalls for the 2001 Workhorse W22: 09V-110 (service brakes, hydraulic), 04V-084 (service brakes, hydraulic), 01V-317 (suspension). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2001 Workhorse W22?

Owners report service brakes, hydraulic problems most often (12 reports), followed by suspension (1). The typical mileage when problems were reported is about 27,000 miles.

Are Workhorse recall repairs free?

Yes. Safety recall repairs are free at authorized Workhorse dealers, whether you are the first owner or bought the car used.