2004 Workhorse W22 recalls and problems
The 2004 Workhorse W22 has 2 safety recalls and 92 owner complaints filed with NHTSA. Recall repairs are free at any Workhorse dealer.
Recalls may cover only some 2004 Workhorse W22 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2004 Workhorse W22 recalls
Recall 09V-110: Service Brakes, Hydraulic
Problem: Navistar is recalling certain model year my 2001-2008 workhorse w20, w21 and w22 chassis and certain model year 2009 through 2011 monaco rv admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. This can result in abnormal heat generation at the wheel end causing brake drag. The driver would normally have warning of the brake drag if undetected by the driver.
Risk: The temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.
Fix: Workhorse dealers will replace all four bosch brake caliper assemblies free of charge. The safety recall began on september 16, 2010. Owners may contact workhorse at 1-877-246-7731.
Recall 06V-225: Engine and Engine Cooling
Problem: On certain motor home and truck chassis equipped with general motors 8.1l v8 engines, improper hardening during the heat treatment process can cause the fuel rail pulse damper retainer clip to fracture, resulting in inadequate retention of the damper. If the damper becomes loose, fuel could be pumped by the fuel pump into the under hood area.
Risk: In the presence of an ignition source, a fire could result.
Fix: Dealers will replace the fuel rail pulse damper retainer clips on these engines free of charge. The recall began on september 1, 2006. Owners may contact workhorse at 877-294-6773.
2004 Workhorse W22 problems reported by owners
| Problem area | Reports | |
|---|---|---|
| Service Brakes, Hydraulic | 75 | |
| Service Brakes | 6 | |
| Electrical System | 4 | |
| Engine and Engine Cooling | 4 | |
| Fuel System, Gasoline | 3 | |
| Service Brakes, Air | 3 | |
| Service Brakes, Electric | 2 | |
| Power Train | 2 | |
| Equipment | 2 | |
| Structure | 1 | |
| Suspension | 1 | |
| Parking Brake | 1 |
Most reported parts
- Service Brakes, Hydraulic › Foundation Components › Disc › Caliper — 7
- Service Brakes, Air › Disc › Caliper — 2
- Suspension › Front › Shock Absorber — 1
- Fuel System, Gasoline › Fuel Injection System — 1
- Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1
- Service Brakes, Hydraulic › Foundation Components — 1
- Electrical System › Instrument Cluster/Panel — 1
- Power Train › Axle Assembly › Axle Shaft › Seal — 1
Typical mileage at the time of the problem: 21,960 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2004 Workhorse W22 complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Other Workhorse W22 years
Frequently asked questions
Does the 2004 Workhorse W22 have any recalls?
Yes — NHTSA lists 2 recalls for the 2004 Workhorse W22: 09V-110 (service brakes, hydraulic), 06V-225 (engine and engine cooling). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2004 Workhorse W22?
Owners report service brakes, hydraulic problems most often (75 reports), followed by service brakes (6). The typical mileage when problems were reported is about 21,960 miles.
Are Workhorse recall repairs free?
Yes. Safety recall repairs are free at authorized Workhorse dealers, whether you are the first owner or bought the car used.