2021 Volvo XC90 recalls and problems

The 2021 Volvo XC90 has 6 safety recalls and 42 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.

Recalls
6
Complaints
42
Crashes / fires
3 / 0
Injuries / deaths
3 / 0

Recalls may cover only some 2021 Volvo XC90 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2021 Volvo XC90 recalls

Recall 25V-179: Electrical System

Reported Mar 24, 2025 · 7,483 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Risk: A short circuit in a high-voltage battery increases the risk of a fire.

Fix: Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

Recall 23V-827: Seat Belts

Reported Dec 7, 2023 · 2,911 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

Risk: An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.

Fix: Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.

Recall 23V-001: Steering

Reported Jan 5, 2023 · 74 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Risk: A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

Fix: Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

Recall 21V-716: Service Brakes, Hydraulic

Reported Sep 15, 2021 · 9 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Risk: Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.

Fix: Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

Recall 21V-682: Seat Belts

Reported Sep 1, 2021 · 19,149 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Risk: An unsecured child restraint system can increase the risk of injury during a crash.

Fix: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.

Recall 21V-001: Air Bags, Seat Belts

Reported Jan 7, 2021 · 2,883 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.

Risk: A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.

Fix: Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.

2021 Volvo XC90 problems reported by owners

Problem areaReports
Electrical System15
Engine9
Service Brakes7
Unknown or Other6
Fuel/Propulsion System5
Forward Collision Avoidance3
Power Train3
Seat Belts3
Back Over Prevention2
Steering2
Chest Clip, Buckle, Harness2
Structure2

Most reported parts

  • Forward Collision Avoidance › Automatic Emergency Braking — 2
  • Back Over Prevention › Sensing System › Camera — 1
  • Tires › Sidewall — 1
  • Back Over Prevention › Warnings — 1
  • Visibility › Sun/Moon Roof Assembly — 1
  • Forward Collision Avoidance › Warnings — 1
  • Electrical System › Propulsion System › Hybrid Management › Power Control Unit/Module (Hpcu) — 1
  • Structure › Body — 1

Typical mileage at the time of the problem: 40,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2021 Volvo XC90 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · reported Nov 4, 2026
Electrical system shutdown during use rendering car unable to shift out of park. According to dealer, the extensive electrical and wiring damage resulted from a clogged sunroof drain. This issue is well documented for a decade or longer and is clearly a safety problem (vs "maintenance" or "wear & tear") as vehicles are rendered useless on the roadway. I do not understand why NHTSA has not issued a recall. Is this NHTSA Mission Statement no longer relevant? "NHTSA'S MISSION Save lives, prevent injuries and reduce economic costs due to road traffic crashes, through education, research, safety…
Electrical System · reported Oct 29, 2026
The rear passenger-side door latch on my 2021 Volvo XC90 failed, and the door will not open from inside or outside. This prevents an occupant from exiting through that door, including in an emergency or after a crash. The failure occurred on XXX at approximately 45,000 miles while the vehicle was in normal use. I have small children and they are now not able to get out of the car so this is a major safety issue. There was no crash or injury. Borton Volvo ([XXX]) diagnosed a failed door latch assembly and quoted $1,106 to replace it. Volvo declined goodwill coverage. Owner reports indicate door…
Unknown or Other · reported Oct 11, 2026
The chrome trim on the center console, immediately to the right of the gear selector, deteriorates and peels away, leaving razor-sharp edges capable of cutting skin. This appears to be a widespread issue, with numerous owner reports and photographs online dating back to the 2016 Volvo XC90. The same defect is present on my 2021 model, suggesting Volvo has continued using a component prone to this failure for multiple model years. The location is particularly concerning because drivers frequently place their hands near this trim when operating the gear selector and using the center console.…
Seat Belts · reported Oct 5, 2026
This is 2021 volvo xc90 purchased new in 2021. A few weeks ago, my wife asked me to look at the middle row seatbelt as it wouldnt buckle. I could see that it was broken. I checked the seatbelt next to it and same thing. Plastic buckle broken in same place. I took it to the dealer where we get serviced and they told me it would cost $900. I told them this should not be my expense as this is a manufacture defect. Car was bought new 5 years ago. I brought the car home and then checked all seatbelts. 4 out 6 (have a third row) all have the same issue! I created a case with Volvo corporate. I was…
Electrical System · at 60,000 miles · reported Sep 21, 2026
The contact owns a 2021 Volvo XC90. The contact stated that while driving at various speeds and depressing the accelerator or the brake pedal, the vehicle hesitated with the check engine warning light illuminated. The dealer was contacted. The vehicle was taken to the dealer to be diagnosed, and it was determined that the electric rear axle drive system had failed and needed to be replaced. The contact stated that the failure occurred each time the vehicle was driven. The manufacturer was notified of the failure and informed the contact to continue driving the vehicle because the vehicle was…

Other Volvo XC90 years

Compare all Volvo XC90 years · All Volvo models

Frequently asked questions

Does the 2021 Volvo XC90 have any recalls?

Yes — NHTSA lists 6 recalls for the 2021 Volvo XC90: 25V-179 (electrical system), 23V-827 (seat belts), 23V-001 (steering), 21V-716 (service brakes, hydraulic), 21V-682 (seat belts) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2021 Volvo XC90?

Owners report electrical system problems most often (15 reports), followed by engine (9). The typical mileage when problems were reported is about 40,000 miles.

Are Volvo recall repairs free?

Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.