2003 Volvo XC90 recalls and problems

The 2003 Volvo XC90 has 5 safety recalls and 93 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.

Recalls
5
Complaints
93
Crashes / fires
2 / 2
Injuries / deaths
6 / 0

Recalls may cover only some 2003 Volvo XC90 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Volvo XC90 recalls

Recall 10V-566: Equipment

Reported Nov 8, 2010 · 416 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (Gps) units because the batteries on those units may overheat.

Risk: An overheated battery could lead to a fire.

Fix: Volvo advises owners to please stop using the garmin portable GPS device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Recall 09V-483: Fuel System, Gasoline

Reported Dec 18, 2009 · 158,733 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the U.S. Territories. When exposed to certain environmental conditions (Hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.

Risk: If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.

Fix: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1-800-458-1552.

Recall 06V-155: Steering

Reported May 5, 2006 · 126,743 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain passenger vehicles,the outer tie rod ball joint can deform at high loads causing a loss of the clamping force and the nut may loosen, which may eventually lead to a fatigue fracture of the outer tie rod ball joint.

Risk: The driver may notice that the vehicle is difficult to maneuver increasing the risk of a crash.

Fix: Dealers will replace the outer ball joint tie rods with improved outer ball joint tie rods free of charge. The recall began on june 23, 2006. Owners may contact volvo at 1-800-458-1552.

Recall 06V-144: Visibility

Reported Apr 28, 2006 · 122,431 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain vehicles, if the wiper arm is activated in extreme winter weather conditions and without lifting the wiper arms and cleaning the windshield prior to moving, the wiper arm might slip on its driveshaft, resulting in an inability to move the wipers from the park position.

Risk: Inoperative wipers under inclement weather conditions could cause a crash due to impaired visibility.

Fix: Dealers will replace the wiper arms and retaining nuts. The recall began on september 5, 2006. Owners may contact volvo cars at 1-800-458-1552.

Recall 03V-391: Seat Belts

Reported Oct 10, 2003 · 18,692 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain sport utility vehicles, the seat belt attachment(S) for the second and third row seat(S) may not have been fitted properly.

Risk: In the event of a crash, the seat occupant may not be properly restrained, increasing the risk of injury.

Fix: Dealers will inspect and repair the second and/or third row seat belt attachments. Owner notification began on december 8, 2003. Owners should contact volvo at 1-800-458-1552.

2003 Volvo XC90 problems reported by owners

Problem areaReports
Power Train49
Electrical System18
Suspension10
Engine and Engine Cooling9
Structure6
Fuel System, Gasoline6
Equipment5
Steering4
Air Bags4
Service Brakes, Hydraulic4
Fuel/Propulsion System4
Parking Brake3

Most reported parts

  • Power Train › Automatic Transmission — 39
  • Engine and Engine Cooling › Engine — 3
  • Latches/Locks/Linkages › Doors › Latch — 2
  • Electrical System › Ignition — 2
  • Engine and Engine Cooling › Exhaust System — 2
  • Suspension › Rear — 2
  • Suspension › Front — 2
  • Engine and Engine Cooling › Cooling System — 2

Typical mileage at the time of the problem: 74,650 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Volvo XC90 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel/Propulsion System · reported Jun 20, 2022
Fuel line was recalled in 2010. Volvo repaired it now it has the same problem. And is leaking fuel. Same line that they replaced in 2010. Please recall.
Power Train · at 141,000 miles · reported Feb 2, 2021
Transfer case keeps locking up and messing up. In past year paid 1500 two times to replace transfer case and is now in shop again for same reason. Transfer case locking up. Feb 2020, july 2020, and now january 2021 feb going speed of 35-40, july on highway speed of 70 in middle of freeway, and jan speed of 35
Electrical System · at 230,000 miles · reported Dec 15, 2015
Driving the xc90 and suddenly there is a huge thump and clicking from the dashboard. All the dials around the spedometer stop working.. If we keep driving there are more thumps and we quickly lose engine power - it is extremely scary when it happens.. All the lights come on (Inside the car), dashboard goes dead etc etc. It is extremely dangerous .. It happened to use a number of times with 3 children in the car. It has occurred when we were driving on the highway, 2-3 times, it has occurred on short trips - it happens at seemingly random times, usually after driving for over 30 minutes, but…
Power Train · at 114,687 miles · reported Aug 31, 2015
When this vehicle was purchased it started within 4 days to have problems with the transmission, after the transmission the transfer case began to have problems, so the vehicle was placed in the shop before the thirty days tags could expire and both parts were rebuilt by an outside company which was added to the original price tag of the vehicle. Then a year later the vehicle was placed in the shop for the turbo's had gone out on the vehicle on april 11, 2015 until current date. They are now saying the vehicle has a blown head gasket and it is still in the shop.
Structure · reported Aug 19, 2015
Vehicle drains water on to front passenger floor, and ocassional driver side after it rains. It is a know problem that a class action suit was won in new jersey, including 5 other states. The water is from clogged drain tubes in sunroof and sometimes shrinkiage of drain tube that dislodges. Vehicle now has a musty smell from the frequent water in the vehicle. Not sure if high moisture inside has caused my CD player to malfunction. Also have a short in electrical system that cause me to replace 3 batteries in the vehicle. Also the sunroof motor shorted out making it difficult to replace the…

Other Volvo XC90 years

Compare all Volvo XC90 years · All Volvo models

Frequently asked questions

Does the 2003 Volvo XC90 have any recalls?

Yes — NHTSA lists 5 recalls for the 2003 Volvo XC90: 10V-566 (equipment), 09V-483 (fuel system, gasoline), 06V-155 (steering), 06V-144 (visibility), 03V-391 (seat belts). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Volvo XC90?

Owners report power train problems most often (49 reports), followed by electrical system (18). The typical mileage when problems were reported is about 74,650 miles.

Are Volvo recall repairs free?

Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.