2020 Volvo XC90 recalls and problems

The 2020 Volvo XC90 has 7 safety recalls and 35 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.

Recalls
7
Complaints
35
Crashes / fires
2 / 2
Injuries / deaths
0 / 0

Recalls may cover only some 2020 Volvo XC90 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2020 Volvo XC90 recalls

Recall 25V-179: Electrical System

Reported Mar 24, 2025 · 7,483 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Risk: A short circuit in a high-voltage battery increases the risk of a fire.

Fix: Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

Recall 23V-827: Seat Belts

Reported Dec 7, 2023 · 2,911 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2015-2024 XC90 vehicles. The second-row seat belt buckle and lower belt anchor bolts may not be tightened properly.

Risk: An improperly tightened seat belt buckle may not restrain an occupant as intended, increasing their risk of injury during a crash.

Fix: Dealers will inspect and tighten the second-row seat belt buckle anchorage bolts, as necessary, free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10259.

Recall 23V-001: Steering

Reported Jan 5, 2023 · 74 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Risk: A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

Fix: Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

Recall 21V-716: Service Brakes, Hydraulic

Reported Sep 15, 2021 · 9 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Risk: Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.

Fix: Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

Recall 21V-414: Electrical System, Fuel System, Gasoline

Reported Jun 2, 2021 · 85,550 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.

Risk: Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.

Fix: Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.

Recall 21V-273: Electrical System

Reported Apr 21, 2021 · 162 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2016-2020 XC90 Excellence vehicles. Liquid or condensation on the rear seat control display may cause the front passenger seat to move back as far as possible.

Risk: The rear passenger may become trapped by the front seat without the ability to cancel the seat's movement, increasing the risk of injury.

Fix: Volvo Car will notify owners, and dealers will update the rear seat control display software, free of charge. Owner notification letters were mailed July 14, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10093.

Recall 20V-144: Forward Collision Avoidance

Reported Mar 12, 2020 · 121,605 vehicles affected · Volvo Car USA LLC

Problem: Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.

Risk: If the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.

Fix: Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29998.

2020 Volvo XC90 problems reported by owners

Problem areaReports
Electrical System11
Engine7
Unknown or Other7
Service Brakes5
Structure4
Vehicle Speed Control4
Fuel/Propulsion System3
Power Train3
Air Bags2
Latches/Locks/Linkages2
Wheels2
Suspension1

Most reported parts

  • Structure › Body — 2
  • Latches/Locks/Linkages › Doors › Latch — 2
  • Vehicle Speed Control › Accelerator Pedal — 1
  • Forward Collision Avoidance › Adaptive Cruise Control — 1
  • Back Over Prevention › Sensing System › Camera — 1
  • Structure › Body › Door › Handle › Exterior — 1
  • Structure › Body › Door › Handle › Interior — 1

Typical mileage at the time of the problem: 25,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2020 Volvo XC90 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · reported Oct 9, 2026
My 2020 Volvo XC90 T8 plug-in hybrid is subject to Volvo safety recall R10312 (NHTSA 25V-179) for a potential internal short circuit in the LG high-voltage battery module that can cause a thermal event and fire. On June 11, 2026, AutoNation Volvo Cars San Jose inspected my vehicle (82,680 miles) and determined that the high-voltage battery module must be replaced. As of October 2026, approximately four months later, the replacement battery has still not arrived due to a parts backlog, and the dealer cannot provide a completion date. Volvo's recall remedy cannot be completed because replacement…
Electrical System · reported Sep 18, 2026
2020 Volvo XC90 suffered a sudden catastrophic engine blowout, blinding exhaust smoke, and dropped to a 10 mph limp mode on the highway with zero prior dashboard warning lights or oil alerts. the vehicle lacks a manual dipstick, making the me entirely dependent on a digital safety warning system that failed. [XXX] Volvo has failed to give me any documents/ photos or proof of cost of repair for almost 60 days INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Air Bags · reported Sep 13, 2026
The sunroof repeatedly leaks. when a rainstorm comes it is literally a waterfall through the from mirror unit, threatening the electric in the console, making the steering wheel wet and slippery, and creating dangerous visibility problems. This is clearly a very dangerous design problem, and my internet search suggests it's well known and affects almost everyone from this model year. the danger level while the water is leaking is 10/10
Wheels · reported Aug 20, 2026
my vehicle has experienced a potentially catastrophic steering failure while driving, Volvo's authorized service attempts have not corrected it, and I no longer consider the vehicle safe.
Power Train · reported Jun 10, 2026
This is my daughters vehicle. She was driving home from work with my [XXX] and [XXX] grandchildren in the car. The car suddenly wouldn't drive at a safe speed and was chugging along. She almost got into an accident because she couldn't go faster than about 12 mph. She as finally able to pull over in a safe location and called AAA. My son in law met her and picked her and the children up. The vehicle was towed to VOLVO in Buffalo NY. The diagnosis was a known leak in the sunroof that causes the drains to become blocked. Water then runs down and burned out the ECR module that is located beneath…

Other Volvo XC90 years

Compare all Volvo XC90 years · All Volvo models

Frequently asked questions

Does the 2020 Volvo XC90 have any recalls?

Yes — NHTSA lists 7 recalls for the 2020 Volvo XC90: 25V-179 (electrical system), 23V-827 (seat belts), 23V-001 (steering), 21V-716 (service brakes, hydraulic), 21V-414 (electrical system, fuel system, gasoline) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2020 Volvo XC90?

Owners report electrical system problems most often (11 reports), followed by engine (7). The typical mileage when problems were reported is about 25,000 miles.

Are Volvo recall repairs free?

Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.