2005 Ford F-250 SD recalls and problems

The 2005 Ford F-250 SD has 3 safety recalls and 295 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
3
Complaints
295
Crashes / fires
6 / 6
Injuries / deaths
9 / 0

Recalls may cover only some 2005 Ford F-250 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Ford F-250 SD recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 05V-270: Electrical System

Reported Jun 10, 2005 · 180,104 vehicles affected · FORD MOTOR COMPANY

Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

Risk: Should the engine stall, a vehicle crash could occur.

Fix: Dealers will upgrade the fuel injection control module (Ficm) wire harness or replaced, and/or have a new injection control pressure (Icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

Recall 05V-266: Fuel System, Gasoline

Reported Jun 9, 2005 · 78,675 vehicles affected · FORD MOTOR COMPANY

Problem: On certain pickup trucks and chassis cab vehicles equipped with 5.4l or 6.8l gasoline engines, the fuel jumper line may have an incorrect end form.

Risk: The fuel line may separate at the connection to the main fuel bundle. If the fuel line separates, an operator may notice a gasoline odor and/or fuel on the ground, loss of power, and the engine will eventually stall. Fuel leakage in the presence of an ignition source could result in a fire.

Fix: Dealers will install an external retention clip at the fuel jumper line to the main fuel bundle connection. The recall began on june 20, 2005. Owners may contact ford at 1-800-392-3673.

2005 Ford F-250 SD problems reported by owners

Problem areaReports
Suspension126
Steering67
Engine and Engine Cooling37
Electrical System35
Power Train16
Fuel System, Diesel16
Service Brakes, Hydraulic12
Vehicle Speed Control10
Engine10
Structure9
Fuel System, Gasoline7
Tires7

Most reported parts

  • Suspension › Front — 68
  • Engine and Engine Cooling › Engine › Diesel — 9
  • Engine and Engine Cooling › Engine — 9
  • Electrical System › Wiring — 9
  • Power Train › Automatic Transmission — 8
  • Structure › Body — 4
  • Fuel System, Diesel › Storage › Tank Assembly — 3
  • Suspension › Rear — 3

Typical mileage at the time of the problem: 41,900 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Ford F-250 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine · at 220,000 miles · reported Dec 7, 2018
The contact owns a 2005 ford f-250 sd. While driving approximately 35 MPH, the vehicle stalled without warning. The vehicle failed to restart. The vehicle was towed to the contact's residence. The vehicle was not taken to the dealer or an independent mechanic for diagnostic testing. The manufacturer was not notified of the failure. The vehicle was not repaired. The approximate failure mileage was 220,000.
Electrical System · at 43,000 miles · reported Nov 7, 2017
When stepping on brakes while directional is on the directionals stop functioning while in motion and turning which is a serious safety hazard im wondering why NHTSA 11v352000 is allowing ford to only repair certain vins especially when my year make and model are specified in the summary.with the same exact symptoms???
Service Brakes · at 54,000 miles · reported Apr 10, 2017
On several occasions, my f250, super duty 6.0 diesel became sluggish and gas mileage suffered immensely. Then, with only 53,000 miles, my left rear disk brake caliper was dragging and started smoking. At my cost and on the left rear, I had ford replace the caliper, pads, brake line and resurface the rotors. Also, the right rear rotor was resurfaced. At 54,000, I make a 100 mile trip and the right rear caliper started dragging. I AM not sure how to fix this since no one has the solution.additionally, I do not have the money to replace the entire brake system. However, this could cause total…
Tires · at 133,600 miles · reported Aug 10, 2016
Tire began to shimmy, pulled over found nothing wrong, 25 miles later tire blew at highway speed causing lose of control. Tire belts did extensive damage to vehicle. Same tire as NHTSA recall number 15t-061 but manufactured 4 months prior to earliest recall production date.
Fuel/Propulsion System · reported Dec 30, 2015
The contact owns a 2005 ford f-250 sd. The contact stated that while driving at 50 MPH, the vehicle stalled. The contact was able to restart the vehicle. The failure recurred on numerous occasions. The vehicle was taken to an independent mechanic who diagnosed that the ficm fuel injection control module (Ficm) harness needed to be replaced. The vehicle was not repaired. The contact was aware of NHTSA campaign number: 05v270000 (Electrical system) but the VIN was not included. The manufacturer was notified of the failure. The failure mileage was unknown.

Other Ford F-250 SD years

Compare all Ford F-250 SD years · All Ford models

Frequently asked questions

Does the 2005 Ford F-250 SD have any recalls?

Yes — NHTSA lists 3 recalls for the 2005 Ford F-250 SD: 11V-352 (exterior lighting), 05V-270 (electrical system), 05V-266 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Ford F-250 SD?

Owners report suspension problems most often (126 reports), followed by steering (67). The typical mileage when problems were reported is about 41,900 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.