2002 Ford F-250 SD recalls and problems

The 2002 Ford F-250 SD has 3 safety recalls and 245 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
3
Complaints
245
Crashes / fires
12 / 18
Injuries / deaths
11 / 2

Recalls may cover only some 2002 Ford F-250 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Ford F-250 SD recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 09V-399: Vehicle Speed Control

Reported Oct 13, 2009 · 4,500,000 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (Scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Recall 07V-553: Engine and Engine Cooling

Reported Dec 5, 2007 · 1,176,000 vehicles affected · FORD MOTOR COMPANY

Problem: On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.

Risk: In the event of an engine stall, a crash could result without warning.

Fix: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

2002 Ford F-250 SD problems reported by owners

Problem areaReports
Engine and Engine Cooling104
Electrical System29
Service Brakes, Hydraulic27
Tires26
Vehicle Speed Control14
Power Train14
Steering12
Suspension8
Latches/Locks/Linkages5
Seat Belts5
Service Brakes5
Unknown or Other4

Most reported parts

  • Engine and Engine Cooling › Engine — 23
  • Engine and Engine Cooling › Engine › Diesel — 22
  • Engine and Engine Cooling › Exhaust System — 9
  • Tires › Tread/Belt — 8
  • Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 8
  • Engine and Engine Cooling › Engine › Gasoline — 5
  • Vehicle Speed Control › Accelerator Pedal — 4
  • Power Train › Automatic Transmission — 4

Typical mileage at the time of the problem: 75,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Ford F-250 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Vehicle Speed Control · at 89,745 miles · reported May 1, 2017
My speed control stopped working in 2012. It is a ford f-250 super duty. Vin [xxx]. Information redacted pursuant to the freedom of information act (Foia), 5 U.S.c. 552(B)(6).
Seat Belts · at 167,261 miles · reported Mar 30, 2017
The seat belts come unbuckled when driving. This happens to the drive's side more often than passenger side. The belt come undone on highway, in town, just starting out or after an hour there isn't a warning before it happens.the speed of the truck also doesn't make a difference. But it is happening more frequent now. It started about 3 years ago but it is getting worst.
Engine · at 120,000 miles · reported Jan 17, 2017
Truck dies while driving without any warning, can-not find the problem and ford will not acknowledge that there is an issue.
Unknown or Other · at 65,000 miles · reported Apr 27, 2016
After driving about 30 miles and returning home, the truck caught fire while sitting in the driveway - about 20 minutes after engine was turned off. By the time smoke was seen, flames were coming from under the hood and the right front tire was burning. The fire department put out the fire but the truck was completely destroyed. The flames spread to an adjacent vehicle and it too was destroyed.
Engine · at 102,000 miles · reported Apr 17, 2016
At 102000 miles engine ejected #8 spark plug while driving, taking threads with it. Local mechanic repaired using insert. At 125000 miles engine ejected #3 spark plug in same manner. Same mechanic inspected #8 while repairing #3 and found insert not holding, plus two other plugs backing out.

Other Ford F-250 SD years

Compare all Ford F-250 SD years · All Ford models

Frequently asked questions

Does the 2002 Ford F-250 SD have any recalls?

Yes — NHTSA lists 3 recalls for the 2002 Ford F-250 SD: 11V-352 (exterior lighting), 09V-399 (vehicle speed control), 07V-553 (engine and engine cooling). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Ford F-250 SD?

Owners report engine and engine cooling problems most often (104 reports), followed by electrical system (29). The typical mileage when problems were reported is about 75,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.