2003 Ford F-250 SD recalls and problems

The 2003 Ford F-250 SD has 4 safety recalls and 178 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
4
Complaints
178
Crashes / fires
6 / 10
Injuries / deaths
5 / 0

Recalls may cover only some 2003 Ford F-250 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Ford F-250 SD recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 09V-399: Vehicle Speed Control

Reported Oct 13, 2009 · 4,500,000 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (Scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Recall 07V-553: Engine and Engine Cooling

Reported Dec 5, 2007 · 1,176,000 vehicles affected · FORD MOTOR COMPANY

Problem: On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.

Risk: In the event of an engine stall, a crash could result without warning.

Fix: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

Recall 07V-078: Vehicle Speed Control

Reported Mar 6, 2007 · 155,584 vehicles affected · FORD MOTOR COMPANY

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke, burn, or an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on march 12, 2007. Owners may contact ford at 1-800-392-3673. (Note: also see recalls 05v017, 05v388, and 06v286)

2003 Ford F-250 SD problems reported by owners

Problem areaReports
Engine and Engine Cooling78
Power Train20
Tires19
Steering16
Electrical System14
Suspension12
Vehicle Speed Control10
Fuel System, Diesel9
Fuel System, Gasoline9
Service Brakes, Hydraulic9
Equipment6
Fuel/Propulsion System6

Most reported parts

  • Engine and Engine Cooling › Engine › Diesel — 27
  • Engine and Engine Cooling › Engine — 14
  • Power Train › Automatic Transmission — 12
  • Engine and Engine Cooling › Exhaust System — 6
  • Tires › Tread/Belt — 5
  • Suspension › Front — 5
  • Vehicle Speed Control › Accelerator Pedal — 4
  • Fuel System, Gasoline › Fuel Injection System — 3

Typical mileage at the time of the problem: 49,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Ford F-250 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel/Propulsion System · at 49,000 miles · reported Jul 10, 2019
The contact owns a 2003 ford f-250 sd. While the vehicle was parked, the contact noticed that the fuel tank was hanging down. The contact looked underneath the vehicle and saw that the fuel tank strap was fractured and the fuel gauge was damaged. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and stated that the VIN was not included in a recall. The failure mileage was 49,000.
Wheels · at 120,000 miles · reported Dec 14, 2016
I have american eagle - 20 " eagle alloy wheels. They are approximately 24 months old. This summer a spoke cracked all the way through on one wheel. The dealer would not warranty it and I had to purchase a replacement. This week I noticed another of the wheels cracked all the way through. I have not hit any major pot holes, curbs or anything else. My truck is not a work truck or used for mudding or off road, it is a pavement princess driven back and forth to work. I AM worried there is a manufacturer defect and that the wheels are not safe.
Electrical System · at 160,000 miles · reported Jun 1, 2016
I have had several problems with the spark plugs blowing out of motor and breaking coil causing it too leak fuel vapors out possibly causing a fire this has happened several times. Three different certified mechanics have advised this is caused to defect in the aluminum heads from factory not having enough threads causing the spark plug to blow out. Possibly causing injury or fire. This issue needs addressed as it is a safety concern. We had a small engine fire causing slight damage to engine compartment that had to be repaired.
Vehicle Speed Control · at 85,000 miles · reported Feb 9, 2016
The contact owns a 2003 ford f-250 super duty. While attempting to use the cruise control, the vehicle speed function would not work. The contact stated that the switch became hot and failed. The vehicle was not diagnosed nor repaired. The manufacturer was not made aware of the failure. The VIN was not included in NHTSA campaign number: 09v399000 (Vehicle speed control). The failure mileage was 85,000.
Engine · at 102,000 miles · reported Dec 13, 2015
5.4 liter motor blows spark plugs out of the engine, because some moron at ford designed an engine with 2 or 3 threads per plug port on aluminum heads. Ford is paying a class-action lawsuit for model years 2004 - 2008, but mine is a 2003. Thanks for the screw-job, ford.

Other Ford F-250 SD years

Compare all Ford F-250 SD years · All Ford models

Frequently asked questions

Does the 2003 Ford F-250 SD have any recalls?

Yes — NHTSA lists 4 recalls for the 2003 Ford F-250 SD: 11V-352 (exterior lighting), 09V-399 (vehicle speed control), 07V-553 (engine and engine cooling), 07V-078 (vehicle speed control). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Ford F-250 SD?

Owners report engine and engine cooling problems most often (78 reports), followed by power train (20). The typical mileage when problems were reported is about 49,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.