2004 Ford F-250 SD recalls and problems
The 2004 Ford F-250 SD has 2 safety recalls and 254 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.
Recalls may cover only some 2004 Ford F-250 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2004 Ford F-250 SD recalls
Recall 11V-352: Exterior Lighting
Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Risk: Non-functioning lights could increase the risk of a crash.
Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.
Recall 05V-270: Electrical System
Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Risk: Should the engine stall, a vehicle crash could occur.
Fix: Dealers will upgrade the fuel injection control module (Ficm) wire harness or replaced, and/or have a new injection control pressure (Icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.
2004 Ford F-250 SD problems reported by owners
| Problem area | Reports | |
|---|---|---|
| Engine and Engine Cooling | 107 | |
| Electrical System | 60 | |
| Power Train | 22 | |
| Fuel System, Diesel | 18 | |
| Vehicle Speed Control | 17 | |
| Suspension | 17 | |
| Tires | 17 | |
| Steering | 15 | |
| Engine | 14 | |
| Fuel System, Gasoline | 9 | |
| Structure | 7 | |
| Fuel/Propulsion System | 6 |
Most reported parts
- Engine and Engine Cooling › Engine › Diesel — 37
- Electrical System › Wiring — 21
- Engine and Engine Cooling › Engine — 16
- Power Train › Automatic Transmission — 12
- Engine and Engine Cooling › Exhaust System › Emission Control › Gas Recirculation Valve (Egr Valve) — 7
- Suspension › Front — 6
- Engine and Engine Cooling › Exhaust System — 5
- Engine and Engine Cooling › Engine › Other Fuel Types › Turbo/Supercharger — 4
Typical mileage at the time of the problem: 56,900 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2004 Ford F-250 SD complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Other Ford F-250 SD years
Frequently asked questions
Does the 2004 Ford F-250 SD have any recalls?
Yes — NHTSA lists 2 recalls for the 2004 Ford F-250 SD: 11V-352 (exterior lighting), 05V-270 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2004 Ford F-250 SD?
Owners report engine and engine cooling problems most often (107 reports), followed by electrical system (60). The typical mileage when problems were reported is about 56,900 miles.
Are Ford recall repairs free?
Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.