2005 Bigdog Chopper recalls and problems

The 2005 Bigdog Chopper has 7 safety recalls and 3 owner complaints filed with NHTSA. Recall repairs are free at any Bigdog dealer.

Recalls
7
Complaints
3
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2005 Bigdog Chopper vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Bigdog Chopper recalls

Recall 07V-580: Structure

Reported Dec 18, 2007 · 8,061 vehicles affected · BIG DOG MOTORCYCLES, LLC

Problem: On certain motorcycles, the rear fender strut attaching bolts can fail allowing the rear fender to detach from the motorcycle.

Risk: This could occur without prior warning and could result in an injury or a crash.

Fix: Dealers will remove existing strut bolts and replace with higher tensile strength attaching bolts and updated washers. Higher torque values will be observed when installing the replacement fasteners. The recall began on january 21, 2008. Owners may contact big dog at 316-267-9121.

Recall 06V-389: Structure

Reported Oct 12, 2006 · 2,494 vehicles affected · BIG DOG MOTORCYCLES, LLC

Problem: On certain motorcycles, the long pivot bolt may bend or break during normal operation of the motorcycle.

Risk: This could potentially cause the rear fender to abrade against the rear tire while the motorcycle is being driven. This condition could occur without any prior warning and could result in a crash.

Fix: Dealers will replace the long pivot bolt and, if necessary, straighten the rear frame side panel. The short left side pivot bolt and pivot shaft may also be replaced free of charge. The recall began on november 1, 2006. Owners may contact big dog at 316-267-9121.

Recall 06V-305: Electrical System

Reported Aug 11, 2006 · 2,101 vehicles affected · BIG DOG MOTORCYCLES, LLC

Problem: On certain motorcycles, the electronic harness control (Ehc) module can fail resulting in a total shut down of the vehicle's electronic power.

Risk: This condition could occur without any prior warning and could result in a crash.

Fix: Dealers will replace the ehc modules free of charge. The recall began on september 19, 2006. Owners may contact big dog at 316-267-9121.

Recall 06V-301: Electrical System

Reported Aug 9, 2006 · 2,711 vehicles affected · BIG DOG MOTORCYCLES, LLC

Problem: On certain motorcycles, the ignition modules are oriented within the battery tray in a way that makes the ignition module susceptible to vibration.

Risk: This susceptibility to vibration may contribute to a stalling condition that could occur without any prior warning and result in a crash.

Fix: Dealers will install a new ignition module mounting system free of charge. The recall began on august 25, 2006. Owners may contact big dog at 316-267-9121.

Recall 06V-019: Structure

Reported Jan 25, 2006 · 9,726 vehicles affected · BIG DOG MOTORCYCLES, LLC

Problem: On certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.

Risk: This will allow the kickstand to deploy into the extended position and cause a crash.

Fix: Dealers will install a new kickstand spring free of charge. The recall began on february 17, 2006. Owners may contact big dog at 316-267-9121.

Recall 05V-432: Wheels

Reported Sep 28, 2005 · 3,294 vehicles affected · BIG DOG MOTORCYCLES, LLC

Problem: On certain motorcycles, the rear wheel hub bolts could loosen and back out allowing the hub and brake rotor to detach from the wheel with an associated loss of stopping power.

Risk: This condition could occur without any prior warning and could result in a crash.

Fix: Dealers will remove, clean and reattach the rear hub bolts free of charge. The recall began on october 14, 2005. Owners may contact big dog at 1-312-267-9121.

Recall 05V-149: Power Train

Reported Apr 14, 2005 · 1,418 vehicles affected · BIG DOG MOTORCYCLES, LLC

Problem: On certain motorcycles, the primary drive sprocket nut may back off the engine main shaft.

Risk: This could cause the primary drive to lock up and cause a crash. This condition could occur without any prior warning.

Fix: Dealers will inspect and replace the drive sprocket nut free of charge. The recall began on may 13, 2005. Owners may contact big dog at 316-267-9121.

2005 Bigdog Chopper problems reported by owners

Problem areaReports
Vehicle Speed Control1
Electrical System1
Wheels1
Structure1
Engine and Engine Cooling1

Most reported parts

  • Structure › Motorcycle › Kickstand/Center Stand — 1
  • Engine and Engine Cooling › Engine — 1

Typical mileage at the time of the problem: 1,900 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Bigdog Chopper complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Wheels · at 1,500 miles · reported Dec 31, 2007
The contact owns a 2005 big dog chopper. The contact has had six life threatening recalls consisting of the wheel hub nut, computer harness, swing arm pendent, ignition relay, kick stand spring, and voltage regulator. He received recall notices for all six recalls and the vehicle is currently in the shop being repaired. He stated that the manufacturer has failed to rectify the failures and has offered no assistance. The powertrain was unknown. The failure mileage was 1,500 and current mileage was 4,500.
Electrical System · at 1,900 miles · reported Jul 7, 2006
Dt*: the contact stated the motorcycle seems as if it attempted to start itself after the motorcycle became wet. The vehicle was taken to the dealer who changed the gaskets and greased the connections to stop the water from shorting out the electrical system. The manufacturer has been alerted.
Vehicle Speed Control · at 5,200 miles · reported Mar 6, 2006
Dt*: the contact stated the speedometer intermittently provides an incorrect reading. The motorcycle was seen by a dealer. They determined the magnetic sensor above the transmission interferes with the speedometer which results in the incorrect reading. The dealer cleaned the magnetic strip, but the problem returned.

Other Bigdog Chopper years

Compare all Bigdog Chopper years · All Bigdog models

Frequently asked questions

Does the 2005 Bigdog Chopper have any recalls?

Yes — NHTSA lists 7 recalls for the 2005 Bigdog Chopper: 07V-580 (structure), 06V-389 (structure), 06V-305 (electrical system), 06V-301 (electrical system), 06V-019 (structure) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Bigdog Chopper?

Owners report vehicle speed control problems most often (1 reports), followed by electrical system (1). The typical mileage when problems were reported is about 1,900 miles.

Are Bigdog recall repairs free?

Yes. Safety recall repairs are free at authorized Bigdog dealers, whether you are the first owner or bought the car used.