2003 Bigdog Chopper recalls and problems

The 2003 Bigdog Chopper has 3 safety recalls and 11 owner complaints filed with NHTSA. Recall repairs are free at any Bigdog dealer.

Recalls
3
Complaints
11
Crashes / fires
1 / 0
Injuries / deaths
1 / 0

Recalls may cover only some 2003 Bigdog Chopper vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Bigdog Chopper recalls

Recall 04V-523: Structure

Reported Nov 2, 2004 · 4,457 vehicles affected · BIG DOG MOTORCYCLES, LLC

Problem: On certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position.

Risk: If the kickstand deploys, it could cause a crash without prior warning.

Fix: Dealers will inspect and install a new kickstand unit. The recall began on december 20, 2004. Owners should contact big dog at 316-267-9121.

Recall 03V-535: Structure

Reported Dec 18, 2003 · 1,446 vehicles affected · BIG DOG MOTORCYCLES, LLC

Problem: On certain motorcycles assembled with an early version rolling thunder frame, a stress crack could emerge in the frame.

Risk: This condition could occur without any prior warning, increasing the risk of a crash.

Fix: Dealers will repair the frame. Owner notification began january 15, 2004. Owners should contact big dog at 1-316-267-9121.

Recall 03V-230: Fuel System, Gasoline

Reported Jun 23, 2003 · 845 vehicles affected · BIG DOG MOTORCYCLES, LLC

Problem: On certain motorcycles, the fuel tank mount may have been improperly welded. This can cause the tank to fail with the possibility of fuel spillage.

Risk: Fuel leakage in the presence of an ignition source could result in a fire.

Fix: Dealers will remove the fuel tank and ship it to big dog for repair. Big dog will re-weld the mount, repair the paint, and return it back to the dealer for re-installation. Owner notification began on july 31, 2003. Owners should contact big dog at 1-316-219-6584.

2003 Bigdog Chopper problems reported by owners

Problem areaReports
Structure7
Engine and Engine Cooling1
Fuel System, Gasoline1
Tires1
Electrical System1

Most reported parts

  • Structure › Frame and Members — 6
  • Engine and Engine Cooling › Engine — 1
  • Structure › Motorcycle › Kickstand/Center Stand — 1
  • Fuel System, Gasoline › Storage › Tank Assembly — 1
  • Electrical System › Wiring — 1

Typical mileage at the time of the problem: 430 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Bigdog Chopper complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Tires · at 300 miles · reported Jun 20, 2005
The rubber peeled off of the front tire. The manufacturer was notified. The problem was concluded as a mold closure issue.
Electrical System · at 2,000 miles · reported Apr 12, 2005
Electrical wiring malfunctioned. As a result, the brake light and turns signals failed. Dealer has kept the motorcycle for six weeks attempting to repair the problem.
Structure · reported Apr 5, 2004
Nhtsa 03v535000/frame cracks. Consumer received a recall notice on january and contacted the dealer for an appointment. The dealer informed that it would take three months for them to fix the vehicle. Please provide further details.
Structure · at 976 miles · reported Apr 1, 2004
Consumer received recall 03v535000, concerning frame cracks. Dealer had the motorcycle since january 30, 2004. Consumer was unable to contact the manufacturer concerning the motorcycle.
Fuel System, Gasoline · at 41 miles · reported Mar 31, 2004
Consumer believe his motorcycle qualified as a lemon due to a cracked gas tank at the rear mounting plate. Consumer demanding full refund of down payment, six monthly payments, and full pay off from loan.

Other Bigdog Chopper years

Compare all Bigdog Chopper years · All Bigdog models

Frequently asked questions

Does the 2003 Bigdog Chopper have any recalls?

Yes — NHTSA lists 3 recalls for the 2003 Bigdog Chopper: 04V-523 (structure), 03V-535 (structure), 03V-230 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Bigdog Chopper?

Owners report structure problems most often (7 reports), followed by engine and engine cooling (1). The typical mileage when problems were reported is about 430 miles.

Are Bigdog recall repairs free?

Yes. Safety recall repairs are free at authorized Bigdog dealers, whether you are the first owner or bought the car used.