2003 Bigdog Chopper recalls and problems
The 2003 Bigdog Chopper has 3 safety recalls and 11 owner complaints filed with NHTSA. Recall repairs are free at any Bigdog dealer.
Recalls may cover only some 2003 Bigdog Chopper vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2003 Bigdog Chopper recalls
Recall 04V-523: Structure
Problem: On certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position.
Risk: If the kickstand deploys, it could cause a crash without prior warning.
Fix: Dealers will inspect and install a new kickstand unit. The recall began on december 20, 2004. Owners should contact big dog at 316-267-9121.
Recall 03V-535: Structure
Problem: On certain motorcycles assembled with an early version rolling thunder frame, a stress crack could emerge in the frame.
Risk: This condition could occur without any prior warning, increasing the risk of a crash.
Fix: Dealers will repair the frame. Owner notification began january 15, 2004. Owners should contact big dog at 1-316-267-9121.
Recall 03V-230: Fuel System, Gasoline
Problem: On certain motorcycles, the fuel tank mount may have been improperly welded. This can cause the tank to fail with the possibility of fuel spillage.
Risk: Fuel leakage in the presence of an ignition source could result in a fire.
Fix: Dealers will remove the fuel tank and ship it to big dog for repair. Big dog will re-weld the mount, repair the paint, and return it back to the dealer for re-installation. Owner notification began on july 31, 2003. Owners should contact big dog at 1-316-219-6584.
2003 Bigdog Chopper problems reported by owners
| Problem area | Reports | |
|---|---|---|
| Structure | 7 | |
| Engine and Engine Cooling | 1 | |
| Fuel System, Gasoline | 1 | |
| Tires | 1 | |
| Electrical System | 1 |
Most reported parts
- Structure › Frame and Members — 6
- Engine and Engine Cooling › Engine — 1
- Structure › Motorcycle › Kickstand/Center Stand — 1
- Fuel System, Gasoline › Storage › Tank Assembly — 1
- Electrical System › Wiring — 1
Typical mileage at the time of the problem: 430 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2003 Bigdog Chopper complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Other Bigdog Chopper years
Frequently asked questions
Does the 2003 Bigdog Chopper have any recalls?
Yes — NHTSA lists 3 recalls for the 2003 Bigdog Chopper: 04V-523 (structure), 03V-535 (structure), 03V-230 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2003 Bigdog Chopper?
Owners report structure problems most often (7 reports), followed by engine and engine cooling (1). The typical mileage when problems were reported is about 430 miles.
Are Bigdog recall repairs free?
Yes. Safety recall repairs are free at authorized Bigdog dealers, whether you are the first owner or bought the car used.