Bigdog Chopper recalls and problems
13 recalls and 21 owner complaints for 5 model years. Pick your year for full details.
Recalls
13
Complaints
21
Crashes reported
1
Fires reported
0
Choose a model year
Bigdog Chopper by year
| Year | Recalls | Complaints | Crashes | Fires | Injuries | Deaths |
|---|---|---|---|---|---|---|
| 2007 Chopper | 1 | 0 | 0 | 0 | 0 | 0 |
| 2006 Chopper | 6 | 0 | 0 | 0 | 0 | 0 |
| 2005 Chopper | 7 | 3 | 0 | 0 | 0 | 0 |
| 2004 Chopper | 5 | 7 | 0 | 0 | 0 | 0 |
| 2003 Chopper | 3 | 11 | 1 | 0 | 1 | 0 |
Most reported Bigdog Chopper problems
| Problem area | Reports | |
|---|---|---|
| Structure | 8 | |
| Electrical System | 5 | |
| Engine and Engine Cooling | 2 | |
| Power Train | 2 | |
| Vehicle Speed Control | 1 | |
| Wheels | 1 | |
| Service Brakes, Hydraulic | 1 | |
| Exterior Lighting | 1 | |
| Fuel System, Gasoline | 1 | |
| Tires | 1 |
All Bigdog Chopper recalls
| Recall | Date | Years | Component | Summary |
|---|---|---|---|---|
| 07V-580 | Dec 18, 2007 | 2005–2007 | Structure | On certain motorcycles, the rear fender strut attaching bolts can fail allowing the rear fender to detach from the motorcycle. |
| 07V-356 | Aug 8, 2007 | 2006 | Electrical System | On certain motorcycles, a warped bus bar within the voltage regulator can cause a short circuit. |
| 06V-389 | Oct 12, 2006 | 2005–2006 | Structure | On certain motorcycles, the long pivot bolt may bend or break during normal operation of the motorcycle. |
| 06V-305 | Aug 11, 2006 | 2005–2006 | Electrical System | On certain motorcycles, the electronic harness control (Ehc) module can fail resulting in a total shut down of the vehicle's electronic power. |
| 06V-301 | Aug 9, 2006 | 2005–2006 | Electrical System | On certain motorcycles, the ignition modules are oriented within the battery tray in a way that makes the ignition module susceptible to vibration. |
| 06V-019 | Jan 25, 2006 | 2004–2006 | Structure | On certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand. |
| 05V-432 | Sep 28, 2005 | 2005 | Wheels | On certain motorcycles, the rear wheel hub bolts could loosen and back out allowing the hub and brake rotor to detach from the wheel with an associated loss of stopping power. |
| 05V-149 | Apr 14, 2005 | 2005 | Power Train | On certain motorcycles, the primary drive sprocket nut may back off the engine main shaft. |
| 04V-523 | Nov 2, 2004 | 2003–2004 | Structure | On certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position. |
| 04V-164 | Apr 6, 2004 | 2004 | Steering | On certain motorcycles, a screw may become loose in the handlebar control due to the lack of a lock washer and loctite. |
| 04V-137 | Mar 23, 2004 | 2004 | Service Brakes, Hydraulic | On certain motorcycles, the piston in the rear master cylinder may have been improperly sized, which could cause the rear brakes to drag or lockup. |
| 03V-535 | Dec 18, 2003 | 2003–2004 | Structure | On certain motorcycles assembled with an early version rolling thunder frame, a stress crack could emerge in the frame. |
| 03V-230 | Jun 23, 2003 | 2003 | Fuel System, Gasoline | On certain motorcycles, the fuel tank mount may have been improperly welded. |
Frequently asked questions
What is the worst year for the Bigdog Chopper?
By owner complaints to NHTSA, the 2003 Bigdog Chopper has the most reports (11). Check the 2003 page for the problems owners describe.
How many recalls does the Bigdog Chopper have?
NHTSA lists 13 safety recalls covering Bigdog Chopper model years 2003–2007.
What are the most common Bigdog Chopper problems?
Owners report structure, electrical system, engine and engine cooling problems most often.