2004 Bigdog Chopper recalls and problems
The 2004 Bigdog Chopper has 5 safety recalls and 7 owner complaints filed with NHTSA. Recall repairs are free at any Bigdog dealer.
Recalls may cover only some 2004 Bigdog Chopper vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2004 Bigdog Chopper recalls
Recall 06V-019: Structure
Problem: On certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.
Risk: This will allow the kickstand to deploy into the extended position and cause a crash.
Fix: Dealers will install a new kickstand spring free of charge. The recall began on february 17, 2006. Owners may contact big dog at 316-267-9121.
Recall 04V-523: Structure
Problem: On certain motorcycles, the kickstand spring attaching stud may break off allowing the kickstand to deploy into the extended position.
Risk: If the kickstand deploys, it could cause a crash without prior warning.
Fix: Dealers will inspect and install a new kickstand unit. The recall began on december 20, 2004. Owners should contact big dog at 316-267-9121.
Recall 04V-164: Steering
Problem: On certain motorcycles, a screw may become loose in the handlebar control due to the lack of a lock washer and loctite.
Risk: This could cause the throttle or front brake control to bind, which could result in a crash.
Fix: Dealers will install a lock washer and loctite. Owner notification began on april 12, 2004. Owners should contact big dog at 1-316-219-7006.
Recall 04V-137: Service Brakes, Hydraulic
Problem: On certain motorcycles, the piston in the rear master cylinder may have been improperly sized, which could cause the rear brakes to drag or lockup.
Risk: This could result in a crash.
Fix: Dealers will remove the piston from the rear master cylinder and replace it with a new piston. Owner notification began on april 12, 2004. Owners should contact big dog at 1-316-267-9121.
Recall 03V-535: Structure
Problem: On certain motorcycles assembled with an early version rolling thunder frame, a stress crack could emerge in the frame.
Risk: This condition could occur without any prior warning, increasing the risk of a crash.
Fix: Dealers will repair the frame. Owner notification began january 15, 2004. Owners should contact big dog at 1-316-267-9121.
2004 Bigdog Chopper problems reported by owners
| Problem area | Reports | |
|---|---|---|
| Electrical System | 3 | |
| Power Train | 2 | |
| Service Brakes, Hydraulic | 1 | |
| Exterior Lighting | 1 |
Most reported parts
- Service Brakes, Hydraulic › Foundation Components › Master Cylinder — 1
- Exterior Lighting › Turn Signal › Switch — 1
- Electrical System › Ignition › Module — 1
- Power Train › Driveline — 1
Typical mileage at the time of the problem: 5,345 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2004 Bigdog Chopper complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Other Bigdog Chopper years
Frequently asked questions
Does the 2004 Bigdog Chopper have any recalls?
Yes — NHTSA lists 5 recalls for the 2004 Bigdog Chopper: 06V-019 (structure), 04V-523 (structure), 04V-164 (steering), 04V-137 (service brakes, hydraulic), 03V-535 (structure). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2004 Bigdog Chopper?
Owners report electrical system problems most often (3 reports), followed by power train (2). The typical mileage when problems were reported is about 5,345 miles.
Are Bigdog recall repairs free?
Yes. Safety recall repairs are free at authorized Bigdog dealers, whether you are the first owner or bought the car used.