Recall 04V-445: 2003–2004 Ford E-150, 2003–2004 Ford E-250 and 3 more

FORD MOTOR COMPANY recall for engine and engine cooling, reported to NHTSA on Sep 13, 2004, covering about 253,076 vehicles.

NHTSA number
04V-445
Report date
Sep 13, 2004
Vehicles affected
253,076
Owners notified
Sep 27, 2004

The problem

On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.

The risk

These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.

The fix

Dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (For a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

Notes

Ford recall no. 04s23/customer satisfaction program 04n03. Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).

Recall details

ManufacturerFORD MOTOR COMPANY
ComponentEngine and Engine Cooling
Recall started bythe manufacturer
NHTSA campaign number04V445000

Vehicles in this recall

VehicleModel years
Ford E-1502003, 2004All years
Ford E-2502003, 2004All years
Ford E-3502003, 2004All years
Ford E-4502003, 2004All years
Ford E-5502003, 2004All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 04V-445?

On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.

How is recall 04V-445 fixed?

Dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (For a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.