2003 Ford E-450 recalls and problems

The 2003 Ford E-450 has 4 safety recalls and 18 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
4
Complaints
18
Crashes / fires
0 / 2
Injuries / deaths
0 / 0

Recalls may cover only some 2003 Ford E-450 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Ford E-450 recalls

Recall 09V-399: Vehicle Speed Control

Reported Oct 13, 2009 · 4,500,000 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (Scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Recall 07V-336: Vehicle Speed Control

Reported Aug 3, 2007 · 3,600,000 vehicles affected · FORD MOTOR COMPANY

Problem: On certain pickup trucks, passenger vehicles, sport utility vehicles, and motor homes chassis, the speed control deactivation switch may, under certain conditions, leak internally and then overheat, smoke, or burn.

Risk: This could result in an underhood fire.

Fix: Dealers will install a fused wiring harness. Owners of the passenger cars included in this campaign will be instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected as an interim repair. As soon as repair parts are available (Expected october 2007), owners will be instructed to return to the dealers for installation of a fused wiring harness. The recall began on august 13, 2007, and mailing completed by september 19, 2007. Owners may contact ford at 1-888-222-2751.

Recall 04V-445: Engine and Engine Cooling

Reported Sep 13, 2004 · 253,076 vehicles affected · FORD MOTOR COMPANY

Problem: On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.

Risk: These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.

Fix: Dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (For a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

Recall 04V-444: Electrical System

Reported Sep 13, 2004 · 214,849 vehicles affected · FORD MOTOR COMPANY

Problem: On certain vans, a diode in the anti-lock braking system (Abs) module may experience an electrical short.

Risk: The electrical short may cause an ABS malfunction that would illuminate the ABS warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. This condition may occur while the vehicle is being driven or unattended.

Fix: Dealers will install a new fuse in the ABS circuit and install a heat shield over the ABS module. The recall began on october 15, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (For a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

2003 Ford E-450 problems reported by owners

Problem areaReports
Vehicle Speed Control5
Tires3
Equipment2
Fuel System, Diesel2
Structure1
Wheels1
Latches/Locks/Linkages1
Service Brakes, Hydraulic1
Fuel System, Gasoline1
Visibility1
Suspension1
Air Bags1

Most reported parts

  • Equipment › Electrical › Radio/Tape Deck/Cd Etc. — 1
  • Vehicle Speed Control › Cruise Control — 1
  • Fuel System, Diesel › Storage › Tank Assembly — 1
  • Wheels › Lugs/Nuts/Bolts/Studs — 1
  • Fuel System, Gasoline › Storage › Tank Assembly — 1
  • Suspension › Rear › Axle › Spindle — 1

Typical mileage at the time of the problem: 40,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Ford E-450 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes · reported Sep 4, 2024
I have issues with brakes calipers that pistons are made of Phenolic material, replaced calipers multiple times and will fail in as little as one trip and when using RV in hot weather or too much braking like in the city even if is cold the brakes are constantly locking up to the point where the wheels won't turn, and burn I have to pull over when this happens and wait and hour or two while the brakes are smoking on the side of the road and my wife with a fire extinguisher afraid that the RV was going to burn then I reach inside with a tool to break them loose. I do not have more options for…
Unknown or Other · at 95,000 miles · reported Jun 6, 2017
I reported a complaint about 10 days ago and haven't heard anything and this is a follow up. The complaint number is 10992187. Would some one please give me an update on your procedure and when I can expect to hear from you. My name is [xxx] . I leave saturday june 10th and will be gone for a week out of country. He will return on july 10. Thanks for your help. Information redacted pursuant to the freedom of information act (Foia), 5 U.S.c. 552(B)(6).
Air Bags · at 36,540 miles · reported Jul 25, 2016
When sleeping in motorhome the front drivers steering wheel airbag deployed. The vehicle was parked and not running. The key was not even in the ignition.
Suspension · at 20,000 miles · reported Aug 7, 2012
The contact owns a 2003 ford e-450. While driving approximately 35 MPH the contact noticed smoke emitting from under the vehicle on the rear passenger side. The contact was able to maintain control of the vehicle and merge to the shoulder. The vehicle was towed to an independent mechanic who stated that the spindle had melted and the shaft assembly needed to be replaced. The second time the failure recurred, flames were emitted from under the vehicle. The fire department reported to the scene and a report was filed. The vehicle was towed to the independent mechanic who stated that the spindle…
Visibility · at 40,000 miles · reported Jul 11, 2011
Velvac foldable rv mirror fell completely off of its mounting. This failure occured on both sides off the rv at nearly the same time. Fortunately the rv was parked at the time and not on the road. The failure occurred in a retaining ring groove with the retaining ring cutting through the groove on the mirror spindle. This failure occurred without any prior warning. The vehicle was a 2003 lazy daze rv. I do have some of the parts, but the spindle was repaired so I can use the rv.

Other Ford E-450 years

Compare all Ford E-450 years · All Ford models

Frequently asked questions

Does the 2003 Ford E-450 have any recalls?

Yes — NHTSA lists 4 recalls for the 2003 Ford E-450: 09V-399 (vehicle speed control), 07V-336 (vehicle speed control), 04V-445 (engine and engine cooling), 04V-444 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Ford E-450?

Owners report vehicle speed control problems most often (5 reports), followed by tires (3). The typical mileage when problems were reported is about 40,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.