2004 Ford E-450 recalls and problems
The 2004 Ford E-450 has 3 safety recalls and 27 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.
Recalls may cover only some 2004 Ford E-450 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2004 Ford E-450 recalls
Recall 05V-270: Electrical System
Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Risk: Should the engine stall, a vehicle crash could occur.
Fix: Dealers will upgrade the fuel injection control module (Ficm) wire harness or replaced, and/or have a new injection control pressure (Icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.
Recall 04V-445: Engine and Engine Cooling
Problem: On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.
Risk: These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.
Fix: Dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (For a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
Recall 04V-444: Electrical System
Problem: On certain vans, a diode in the anti-lock braking system (Abs) module may experience an electrical short.
Risk: The electrical short may cause an ABS malfunction that would illuminate the ABS warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. This condition may occur while the vehicle is being driven or unattended.
Fix: Dealers will install a new fuse in the ABS circuit and install a heat shield over the ABS module. The recall began on october 15, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (For a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
2004 Ford E-450 problems reported by owners
| Problem area | Reports | |
|---|---|---|
| Engine and Engine Cooling | 10 | |
| Electrical System | 6 | |
| Power Train | 5 | |
| Tires | 4 | |
| Equipment | 3 | |
| Service Brakes | 3 | |
| Visibility | 2 | |
| Fuel System, Other | 2 | |
| Structure | 2 | |
| Fuel System, Diesel | 2 | |
| Vehicle Speed Control | 1 | |
| Exterior Lighting | 1 |
Most reported parts
- Engine and Engine Cooling › Engine › Diesel — 4
- Power Train › Automatic Transmission — 3
- Visibility › Defroster/Defogger/Hvac System › Heater Core — 2
- Vehicle Speed Control › Cruise Control — 1
- Exterior Lighting › Brake Lights › Switch — 1
- Electrical System › Ignition — 1
- Electrical System › Wiring › Front Underhood — 1
- Fuel System, Other › Fuel Injection System — 1
Typical mileage at the time of the problem: 28,010 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2004 Ford E-450 complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Other Ford E-450 years
Frequently asked questions
Does the 2004 Ford E-450 have any recalls?
Yes — NHTSA lists 3 recalls for the 2004 Ford E-450: 05V-270 (electrical system), 04V-445 (engine and engine cooling), 04V-444 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2004 Ford E-450?
Owners report engine and engine cooling problems most often (10 reports), followed by electrical system (6). The typical mileage when problems were reported is about 28,010 miles.
Are Ford recall repairs free?
Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.