2004 Ford E-350 recalls and problems

The 2004 Ford E-350 has 9 safety recalls and 46 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
9
Complaints
46
Crashes / fires
1 / 1
Injuries / deaths
18 / 1

Recalls may cover only some 2004 Ford E-350 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Ford E-350 recalls

Recall 09V-100: Equipment Adaptive/Mobility

Reported Mar 27, 2009 · 52 vehicles affected · VAN CONVERSIONS OF LEHIGH VALLEY INC.

Problem: Van conversions is recalling 52 my 2004-2007 ford e-150, e-250 e-350 and my 2006 GM savanna 3500 vans built on ford and GM chassis and equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles," the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

Risk: A lift occupant can be injured should the lift begin to stow unintentionally.

Fix: Van conversions is working with ricon to correct the wheelchair lifts free of charge (Please see 07e097). Owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.

Recall 09V-102: Equipment Adaptive/Mobility

Reported Mar 27, 2009 · 74 vehicles affected · VAN CONVERSIONS OF LEHIGH VALLEY INC.

Problem: Van conversions is recalling 74 my 2004-2007 ford e-150, e-250 e-350 and my 2006 GM savanna 3500 vans built on ford and GM chassis and equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

Risk: The user of the lift could be injured should the lift move unintentionally.

Fix: Van conversions is working with ricon to correct the wheelchair lifts free of charge (Please see 07e095). Owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.

Recall 08V-518: Equipment Adaptive/Mobility

Reported Oct 6, 2008 · 224 vehicles affected · MOBILITY WORKS

Problem: Mobilityworks is recalling 224 my 2007-2008 ford e150, my 2006-2008 e250, my 2004-2007 e350, my 2006 e450, my 2005-2007 chevrolet 2500, my 2007 chevrolet 1500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

Risk: The user of the lift could be injured should the lift move unintentionally.

Fix: Mobilityworks is working with ricon to correct the wheelchair lifts free of charge (Please see 07e095). Owners may contact ricon at 1-818-267-3000 or mobility works at 1-800-769-8267.

Recall 08V-519: Equipment Adaptive/Mobility

Reported Oct 6, 2008 · 133 vehicles affected · MOBILITY WORKS

Problem: Mobilityworks is recalling 133 my 2005-2006 ford e250, my 2000, 2004-2006 e350, my 2000, 2005 e450, my 2005-2006 gmc 2500, gmc 3500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift systems for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

Risk: A lift occupant can be injured should the lift begin to stow unintentionally.

Fix: Mobilityworks is working with ricon to correct the wheelchair lifts free of charge (Please see 07e097). Owners may contact ricon at 1-818-267-3000 or mobilityworks at 1-800-769-8267.

Recall 05V-270: Electrical System

Reported Jun 10, 2005 · 180,104 vehicles affected · FORD MOTOR COMPANY

Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

Risk: Should the engine stall, a vehicle crash could occur.

Fix: Dealers will upgrade the fuel injection control module (Ficm) wire harness or replaced, and/or have a new injection control pressure (Icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

Recall 04V-589: Equipment Adaptive/Mobility

Reported Dec 15, 2004 · 501 vehicles affected · ACCUBUILT, INC.

Problem: On certain vans built on ford e250/e350 chassis and equipped with sure-lok wheelchair securement systems, the sprocket teeth of the retractor assembly is out of alignment.

Risk: In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries to a wheelchair occupant.

Fix: Dealers will inspect and replace the wheelchair securement retractors as necessary. Sure-lok is conducting the owner notification and remedy for this campaign. Owners should contact sure-lock at 1-908-231-1804 or accubuilt at 419-222-1501.

Recall 04V-562: Equipment Adaptive/Mobility

Reported Nov 26, 2004 · 1,660 vehicles affected · MOBILITY WORKS

Problem: On certain vans equipped with sure-lok wheelchair securement systems, the sprocket teeth of the retractor assembly is out of alignment.

Risk: In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries to a wheelchair occupant.

Fix: Dealers will inspect and replace the wheelchair securement retractors as necessary. Sure-lok will handle the repairs for this campaign. Owners should contact sure-lock at 1-908-231-1804 or mobilityworks at 1-800-769-8267.

Recall 04V-445: Engine and Engine Cooling

Reported Sep 13, 2004 · 253,076 vehicles affected · FORD MOTOR COMPANY

Problem: On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.

Risk: These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.

Fix: Dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (For a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

Recall 04V-444: Electrical System

Reported Sep 13, 2004 · 214,849 vehicles affected · FORD MOTOR COMPANY

Problem: On certain vans, a diode in the anti-lock braking system (Abs) module may experience an electrical short.

Risk: The electrical short may cause an ABS malfunction that would illuminate the ABS warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. This condition may occur while the vehicle is being driven or unattended.

Fix: Dealers will install a new fuse in the ABS circuit and install a heat shield over the ABS module. The recall began on october 15, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (For a one time replacement) of the ABS module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.

2004 Ford E-350 problems reported by owners

Problem areaReports
Fuel System, Diesel13
Engine and Engine Cooling11
Power Train5
Electrical System5
Tires4
Fuel System, Gasoline4
Equipment4
Seat Belts3
Structure3
Engine3
Steering2
Vehicle Speed Control2

Most reported parts

  • Fuel System, Diesel › Storage › Tank Assembly — 3
  • Seat Belts › Rear/Other — 2
  • Fuel System, Gasoline › Fuel Injection System — 2
  • Electrical System › Wiring — 2
  • Engine and Engine Cooling › Engine › Diesel — 2
  • Equipment › Appliance › Air Conditioner — 2
  • Power Train › Automatic Transmission — 2
  • Vehicle Speed Control › Cruise Control — 1

Typical mileage at the time of the problem: 50,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Ford E-350 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Engine · at 65,000 miles · reported Aug 21, 2017
At 68,450 miles, several issues occurred: 1) oil pressure switch blew out of the housing, 2) oil was visible in coolant, 3) oil was leaking from engine, 4) idle vacillated up and down w/o any action on part of the user. Took van to dealer, who claimed to have repaired these items. Inspection of the "repaired vehicle" revealed oil still dripping off engine onto ground. Was told that this was "normal" and would disappear. However, this did not happen. Engine has continued to leak and oil continues to mix with coolant fluid, even after flushing system twice since repair. Despite numerous calls to…
Electrical System · reported Nov 30, 2015
All gauges stop working when it rains but starts and runs ok. Power windows do not work when it rains but starts and runs ok.
Air Bags · at 177,000 miles · reported Jun 24, 2015
The contact owns a 2004 ford e-350. While driving approximately 25 MPH, the front air bags deployed without warning. The contact sustained burns on both forearms, but did not receive medical attention. There was no police report filed. The vehicle was not taken to a dealer or diagnosed. The manufacturer was not made aware of the failure. The failure mileage was approximately 177,000. The VIN was unavailable.
Fuel/Propulsion System · at 52,000 miles · reported Feb 2, 2015
The contact owns a 2004 ford e-350. While driving 70 MPH, the vehicle stalled and was towed to a dealer. The technician diagnosed that the fuel injector, fuel tank, fuel pump, and the engine needed to be replaced. The technician also stated that the silver coating in the fuel tank was from one of the damaged parts. The vehicle was repaired; however, the failure recurred. The manufacturer was not made aware of the failure. The failure mileage was 52,000. Updated 04/07/15 updated 11/3/15
Engine · at 83,000 miles · reported Oct 21, 2013
The contact owns a 2004 ford e-350. The contact stated that while driving approximately 55 MPH, he noticed smoke coming from the exhaust pipe. The vehicle was taken to the dealer and to an independent mechanic for diagnosis. Both technicians advised the contact that the EGR cooler and the head gasket would have to be replaced. The vehicle was not repaired. The approximate failure mileage was 83,000.

Other Ford E-350 years

Compare all Ford E-350 years · All Ford models

Frequently asked questions

Does the 2004 Ford E-350 have any recalls?

Yes — NHTSA lists 9 recalls for the 2004 Ford E-350: 09V-100 (equipment adaptive/mobility), 09V-102 (equipment adaptive/mobility), 08V-518 (equipment adaptive/mobility), 08V-519 (equipment adaptive/mobility), 05V-270 (electrical system) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Ford E-350?

Owners report fuel system, diesel problems most often (13 reports), followed by engine and engine cooling (11). The typical mileage when problems were reported is about 50,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.