2006 Volvo S40 recalls and problems

The 2006 Volvo S40 has 3 safety recalls and 58 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.

Recalls
3
Complaints
58
Crashes / fires
1 / 0
Injuries / deaths
1 / 0

Recalls may cover only some 2006 Volvo S40 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2006 Volvo S40 recalls

Recall 10V-566: Equipment

Reported Nov 8, 2010 · 416 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (Gps) units because the batteries on those units may overheat.

Risk: An overheated battery could lead to a fire.

Fix: Volvo advises owners to please stop using the garmin portable GPS device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Recall 08V-033: Fuel System, Gasoline

Reported Jan 28, 2008 · 23,000 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain vehicles sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia, reoccurring, long-term exposure to certain environmental conditions such as salty-wet conditions, it is possible for the pump electronic module (Pem) to become corroded internally. This can cause a faulty signal to the fuel pump, resulting in low or no fuel pressure to the engine.

Risk: If this occurs, the check engine light may illuminate. In some cases, the vehicle may fail to start or may stall, increasing the risk of a crash.

Fix: Dealers will replace the pem and install it in a new location to prevent corrosion. The recall began on february 20, 2008. Owners may contact volvo at 1-800-458-1552.

Recall 06V-137: Fuel System, Gasoline

Reported Apr 24, 2006 · 16,175 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain passenger vehicles equipped with t5 turbo engines, the polyamide tube in the fuel line is sensitive to the extreme temperatures that may occur in the area where the turbo/exhaust manifold is located.

Risk: This may potentially result in fuel line leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will change the fuel line material to teflon free of charge. The recall began on june 5, 2006. Owners may contact volvo cars at 1-800-458-1552.

2006 Volvo S40 problems reported by owners

Problem areaReports
Electrical System25
Structure9
Visibility7
Fuel/Propulsion System7
Engine and Engine Cooling5
Engine5
Service Brakes, Hydraulic4
Air Bags4
Vehicle Speed Control2
Fuel System, Gasoline2
Electronic Stability Control (ESC)2
Tires1

Most reported parts

  • Visibility › Sun/Moon Roof Assembly — 4
  • Service Brakes, Hydraulic › Pedals and Linkages — 2
  • Structure › Body — 2
  • Vehicle Speed Control › Accelerator Pedal — 1
  • Air Bags › On-Off Switch Assembly — 1
  • Tires › Sidewall — 1
  • Electrical System › Instrument Cluster/Panel — 1
  • Electrical System › Wiring › Interior/Under Dash — 1

Typical mileage at the time of the problem: 75,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2006 Volvo S40 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel/Propulsion System · reported Aug 19, 2022
Check engine light came on and stays in. Vehicle always sputters to start, acceleration is sometimes slow to respond, has stalled out on a rare occasion usual on hills. I’m afraid someday I might be involved in a crash because of a lack of acceleration.
Fuel/Propulsion System · reported Jun 25, 2022
Check engine light came on and has stayed on. Stalled out in traffic, turned the car off and it restarted and I continued. Happens two more times. Initial start up has a delay in the engine turning over. Gas pedal is slow to respond to acceleration. Verified at a garage with code reader. Suspect faulty wiring (corrosion) to fuel pump needing PEM replacement. No warning prior to first incident around 02/2022. I have had the check engine light reset on multiple occasions and each time the light comes back on within 2 days. Safety has been a concern at multiple times. Entered VIN number with…
Fuel/Propulsion System · at 108,000 miles · reported Dec 8, 2020
In some occasions car won't start and while driving the car it would shut off unexpectedly causing a dangerous situation. I believe it's the pump electronic module which is already recalled in some cars. According to your recall I have the exact same symptoms but my VIN number is not part of the recall.
Electrical System · reported May 9, 2020
After a long period of rain, water pooled on rear driver and passenger floor. Windows would not function, door locks would not function, turn signals didn't work. Instrument panel flashed warnings of engine problems, brake failure, airbag problems. Often lost entire panel while vehicle was being driven on highway, measurements going dead. This has been going on for months and is getting worse.
Fuel/Propulsion System · reported Apr 26, 2020
I went out to start my car for work and it would not start like it was out of but I have a half tank of gas in it but for some reason it sounds like the fuel pump/module is not working.

Other Volvo S40 years

Compare all Volvo S40 years · All Volvo models

Frequently asked questions

Does the 2006 Volvo S40 have any recalls?

Yes — NHTSA lists 3 recalls for the 2006 Volvo S40: 10V-566 (equipment), 08V-033 (fuel system, gasoline), 06V-137 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2006 Volvo S40?

Owners report electrical system problems most often (25 reports), followed by structure (9). The typical mileage when problems were reported is about 75,000 miles.

Are Volvo recall repairs free?

Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.