2005 Volvo S40 recalls and problems
The 2005 Volvo S40 has 3 safety recalls and 69 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.
Recalls may cover only some 2005 Volvo S40 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2005 Volvo S40 recalls
Recall 10V-566: Equipment
Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (Gps) units because the batteries on those units may overheat.
Risk: An overheated battery could lead to a fire.
Fix: Volvo advises owners to please stop using the garmin portable GPS device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.
Recall 08V-033: Fuel System, Gasoline
Problem: On certain vehicles sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia, reoccurring, long-term exposure to certain environmental conditions such as salty-wet conditions, it is possible for the pump electronic module (Pem) to become corroded internally. This can cause a faulty signal to the fuel pump, resulting in low or no fuel pressure to the engine.
Risk: If this occurs, the check engine light may illuminate. In some cases, the vehicle may fail to start or may stall, increasing the risk of a crash.
Fix: Dealers will replace the pem and install it in a new location to prevent corrosion. The recall began on february 20, 2008. Owners may contact volvo at 1-800-458-1552.
Recall 06V-137: Fuel System, Gasoline
Problem: On certain passenger vehicles equipped with t5 turbo engines, the polyamide tube in the fuel line is sensitive to the extreme temperatures that may occur in the area where the turbo/exhaust manifold is located.
Risk: This may potentially result in fuel line leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.
Fix: Dealers will change the fuel line material to teflon free of charge. The recall began on june 5, 2006. Owners may contact volvo cars at 1-800-458-1552.
2005 Volvo S40 problems reported by owners
| Problem area | Reports | |
|---|---|---|
| Electrical System | 19 | |
| Fuel System, Gasoline | 12 | |
| Engine and Engine Cooling | 11 | |
| Fuel/Propulsion System | 8 | |
| Visibility | 6 | |
| Air Bags | 5 | |
| Engine | 5 | |
| Unknown or Other | 3 | |
| Seat Belts | 3 | |
| Service Brakes | 3 | |
| Equipment | 2 | |
| Power Train | 2 |
Most reported parts
- Fuel System, Gasoline › Delivery › Fuel Pump — 4
- Engine and Engine Cooling › Engine — 3
- Visibility › Sun/Moon Roof Assembly — 3
- Equipment › Mechanical › Accessory Scissor/Screw/Bottle Jack/Lift — 1
- Fuel System, Other › Delivery › Fuel Pump — 1
- Visibility › Windshield Wiper/Washer — 1
- Visibility › Windshield — 1
- Air Bags › Frontal — 1
Typical mileage at the time of the problem: 78,000 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2005 Volvo S40 complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Other Volvo S40 years
Frequently asked questions
Does the 2005 Volvo S40 have any recalls?
Yes — NHTSA lists 3 recalls for the 2005 Volvo S40: 10V-566 (equipment), 08V-033 (fuel system, gasoline), 06V-137 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2005 Volvo S40?
Owners report electrical system problems most often (19 reports), followed by fuel system, gasoline (12). The typical mileage when problems were reported is about 78,000 miles.
Are Volvo recall repairs free?
Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.