2012 Ford Flex recalls and problems

The 2012 Ford Flex has 2 safety recalls and 66 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
2
Complaints
66
Crashes / fires
4 / 1
Injuries / deaths
4 / 0

Recalls may cover only some 2012 Ford Flex vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2012 Ford Flex recalls

Recall 16V-247: Air Bags

Reported Apr 26, 2016 · 695 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain model year 2009-2012 Ford Flex, 2008 and 2010-2012 Ford Taurus, 2008-2009 Ford Taurus X, 2008 Mercury Sable, 2009 and 2011 Lincoln MKS vehicles. The driver frontal air bag may improperly inflate during second-stage deployment in the event of a high speed crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."

Risk: An improperly inflated air bag increases the risk of injury in the event of a crash.

Fix: Ford will notify owners, and dealers will inspect and replace the driver's frontal air bag module, as necessary, free of charge. The recall is expected to begin on June 13, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16C06.

Recall 15V-340: Steering

Reported Jun 2, 2015 · 393,623 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain model year 2011-2012 Ford Fusion vehicles without a 3.5L engine and Lincoln MKZ hybrid electric vehicles, 2011 Mercury Milan vehicles, 2011-2012 Ford Taurus, Ford Flex, Lincoln MKS, and Lincoln MKT vehicles equipped with a 3.5L GTDI engine and 2013 Ford Taurus, Ford Flex, Lincoln MKS, and Lincoln MKT vehicles equipped with any available engine. The affected vehicles have electric power steering assist systems that may shut down as a result of a steering motor sensor fault.

Risk: If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, increasing the risk of a vehicle crash.

Fix: Ford will notify owners, and dealers will check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTC). If dealers find any loss of steering assist DTCs, the steering gear will be replaced, free of charge. If, no codes are found during the PSCM inspection, the PSCM software will be updated, free of charge. The recall began on July 21, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S18.

2012 Ford Flex problems reported by owners

Problem areaReports
Steering25
Engine11
Electrical System10
Service Brakes8
Structure5
Unknown or Other5
Fuel/Propulsion System5
Power Train4
Vehicle Speed Control3
Air Bags3
Suspension3
Fuel System, Gasoline2

Most reported parts

  • Structure › Body — 4
  • Steering › Electric Power Assist System — 1

Typical mileage at the time of the problem: 70,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2012 Ford Flex complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Steering · reported Nov 3, 2026
The Electric Power Assisted Steering (EPAS) system failed completely and permanently while driving. This is the exact hardware defect described in Ford Safety Recall 15S18 (NHTSA Campaign 15V340000), specifically relating to the internal Motor Position Sensor inside the steering gear assembly. The vehicle and the faulty component are fully available for inspection upon request in Sweden. The power steering assist failed suddenly and without warning while the vehicle was in motion. This caused an immediate, massive increase in steering effort, making the vehicle extremely heavy and difficult to…
Structure · reported Oct 30, 2026
The B-pillar panels for the Ford Flex are known to be a road hazard. The last recall only included 2016-2019, but ALL Flexes have the same panel design which is an exposed plastic trim panel affixed to the metal door with double-sided tape. The tape fails, the panel flies off at freeway speeds and hits other traffic, or if it has the SecuriCode touchpad, will slap against the Flex, scaring the driver, who can suddenly swerve out of the lane. This happened to our Flex driver's side B-pillar with the Securicode panel twice. The first time I used duck tape to fasten it until the panel was…
Steering · at 180,000 miles · reported Dec 30, 2025
The contact owns a 2012 Ford Flex. The contact stated that while driving at approximately 30 MPH, the ABS and the ESC warnings illuminated. The contact stated that she had recently heard an abnormal grinding sound while turning the steering wheel. The contact had taken the vehicle to an independent mechanic, where it was diagnosed and determined that the ABS sensor needed to be replaced. The contact stated that the mechanic had heard the abnormal sound coming from the steering wheel but had not run a diagnostic test. The vehicle was not repaired. The contact had researched online and had…
Service Brakes · reported Dec 30, 2025
There is serious safety trouble occurring with the power steering components, and the brake system. I went to the Ford dealership and they said the recalls weren’t fixed back in 2015. And those recalls are the same issues that are occurring with my 2012 Ford Flex SE now. I just bought this vehicle and there is grinding noise when steering my vehicle and the ABS brake system comes on as soon as I crank up the vehicle and the brake goes down to the floor too loosely. The dealership says these potential recalls were noted for this 2012 Ford Flex in 2015. But the owner at the time didn’t have…
Steering · reported Apr 23, 2025
Ford said the recall was fixed 10 years ago, however it went out on me last night. It's been towed to the Folsom Ford dealership in California, they quoted me $3,000 to fix my power steering assistant failure that had a Safety recall and it was a 'safety recall'. I couldn't steer my car. Very scary! please investigate this and make sure that it was fixed right the first time. it should not have gone out. I hardly drive my car. thank you

Other Ford Flex years

Compare all Ford Flex years · All Ford models

Frequently asked questions

Does the 2012 Ford Flex have any recalls?

Yes — NHTSA lists 2 recalls for the 2012 Ford Flex: 16V-247 (air bags), 15V-340 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2012 Ford Flex?

Owners report steering problems most often (25 reports), followed by engine (11). The typical mileage when problems were reported is about 70,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.