2011 Ford F-450 SD recalls and problems

The 2011 Ford F-450 SD has 8 safety recalls and 6 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
8
Complaints
6
Crashes / fires
0 / 1
Injuries / deaths
0 / 0

Recalls may cover only some 2011 Ford F-450 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2011 Ford F-450 SD recalls

Recall 15V-175: Power Train

Reported Mar 25, 2015 · 6,322 vehicles affected · Ford Motor Company

Problem: Ford Motor Company (Ford) is recalling certain model year 2011-2015 Ford F-350, F-450, and F-550 trucks manufactured February 22, 2010, to January 30, 2015, and equipped with ambulance or fire engine preparation packages. The affected vehicles may detect an incorrect Exhaust Gas Temperature Sensor (EGT) fault indicating that the vehicle is too hot, causing the engine management system to shut down the engine and prevent its immediate restart.

Risk: Engine shut down and a subsequent cool down period may delay medical treatment or assistance to those needing it, increasing their risk of injury.

Fix: Ford will notify owners, and dealers will update the Powertrain Control Module (PCM) software, free of charge. The recall began on April 22, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S09.

Recall 14V-360: Equipment

Reported Jun 23, 2014 · 10 vehicles affected · Palfleet Truck Equipment Company, LLC

Problem: Palfleet Truck Equipment Company, LLC (Palfleet) is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 super duty vehicles modified by Palfleet and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: Palfleet will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 29, 2014. Owners may contact Palfleet customer service at 1- 502-376-2458.

Recall 14V-328: Equipment

Reported Jun 13, 2014 · 21 vehicles affected · Iowa Mold Tooling Co., Inc.

Problem: Iowa Mold Tooling Co., Inc. will notify owners and dealers to inspect the Muncie PTO pressure switch to determine if it is from the range of defective switches and if required, remove the pressure switch assembly and put a plug in the port where the PTO switch had been installed. This switch was never being utilized. This will be done free of charge. The recall is expected to begin in mid-July 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: Iowa Mold Tooling Co., Inc. will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 28, 2014. Owners may contact Iowa Mold Tooling Co., Inc. at 1-800-247-5958.

Recall 14V-327: Equipment

Reported Jun 12, 2014 · 10 vehicles affected · Stahl

Problem: Stahl is recalling certain model year 2009-2014 Ford F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty vehicles modified by Stahl and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: Stahl will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. Owners may contact Stahl customer service at 1-800-277-8245, or Muncie at 1-800-367-7867.

Recall 14V-379: Equipment, Engine and Engine Cooling

Reported Jun 10, 2014 · 16 vehicles affected · Utility Truck Equipment Company, LLC

Problem: Utility Truck Equipment Company, LLC (Utility Truck) is recalling certain model year 2010-2013 UTLI41A, 2011 UTLN41, and 2012 UTLN46 aerial trucks manufactured December 2010 to September 2013 equipped with certain Muncie Power Products PTO Assemblies installed on 2010-2013 Ford F-350, F-450 and F-550 vehicles. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: Utility Truck will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began in June 2014. Owners may contact Utility Truck customer service at 1-254-857-8813.

Recall 14V-382: Equipment, Engine and Engine Cooling

Reported Jun 10, 2014 · 4 vehicles affected · SOMERSET WELDING & STEEL, INC.

Problem: Somerset Welding & Steel, doing business as J&J Truck equipment (J&J), is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis with 6.8L gasoline engines modified by J&J to be equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

Fix: Somerset will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began August 2014. Owner's may contact Somerset customer service at 1-800-777-2671.

Recall 11V-128: Electrical System

Reported Feb 24, 2011 · 8,022 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ford f-150, f-250, f-350, f-450, f-550, edge, and lincoln mkx trucks manufactured from october 25, 2010, through november 20, 2010. These vehicles were inspected using integrated diagnostic system (Ids) that had a custom software routine to read the suspect body control module (Bcm) serial number. Based on the serial number the BCM was either not affected or replaced. The custom software routine was not reading the correct set of characters, and was not able to identify a BCM that required replacement affected bcms may have the potential for an internal short.

Risk: If an electrical short develops, an overheating condition may occur which could result in a vehicle fire.

Fix: Dealer will inspect the body control module and if necessary replace it free of charge. The safety recall began on march 7, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 10V-659: Structure

Reported Dec 29, 2010 · 14,737 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 f-150, f-250, f-350, f-450, f-550, edge and lincoln mkx vehicles. During a six-day production period, the supplier of the body control module manufactured modules that may have the potential for an internal short.

Risk: If an electrical short develops, an overheating condition may occur which can result in an unattended vehicle fire.

Fix: Dealer will replace the body control module if necessary free of charge. The safety recall began on january 11, 2011. Owners may contact ford at 1-866-436-7332.

2011 Ford F-450 SD problems reported by owners

Problem areaReports
Engine and Engine Cooling3
Fuel/Propulsion System2
Engine2
Service Brakes1
Steering1
Power Train1
Vehicle Speed Control1

Most reported parts

  • Engine and Engine Cooling › Engine › Diesel — 1
  • Engine and Engine Cooling › Exhaust System — 1

Typical mileage at the time of the problem: 77,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2011 Ford F-450 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel/Propulsion System · at 98,000 miles · reported Sep 16, 2016
6.7 diesel fuel injector hold down clamp broke and fuel injector blew out of cylinder head spraying fuel all over engine compartment. Vehicle was always serviced by authorized ford dealers per schedule. Vehicle in motion on highway. Has 98,000 miles on it, but is a few months over the 5 year powertrain warranty. Local ford tech says its a common problem for this engine, and ford has recognized it and is making engineering changes to replacement parts. This may be, but having a high pressure fuel system blow apart on the road is not common for me. And of course no warranty coverage so I have to…
Engine · at 77,000 miles · reported Jun 22, 2015
The contact owns a 2011 ford f-450 sd. While driving at any speed, the vehicle stalled without warning and the service engine warning light illuminated. The vehicle was able to restart. The failure recurred numerous times. The dealer diagnosed that the turbo needed to be replaced. The vehicle was repaired, but the failure recurred a week later. The vehicle was not included in NHTSA campaign number: 10v659000 (Structure). The manufacturer was made aware of the failure. The failure mileage was 77,000.
Engine and Engine Cooling · at 82,500 miles · reported Mar 12, 2014
The contact owns a 2011 ford f-450 sd. The contact stated while driving approximately 55 MPH the engine stalled with an illumination of the warning indicator. The vehicle failed to restart and was towed to an authorized dealer for diagnostic testing. The failure was contributed to a faulty egt exhaust temperature sensor. The vehicle was repaired. The manufacturer was notified of the problem. The approximate failure mileage was 82,500.
Engine and Engine Cooling · at 800 miles · reported Mar 16, 2012
Vehicle fire. The vehicle and all warning lights were off when the fire started. Updated 03/21/12 updated 04/30/12 updated 05/09/12 updated 05/12/2012

Other Ford F-450 SD years

Compare all Ford F-450 SD years · All Ford models

Frequently asked questions

Does the 2011 Ford F-450 SD have any recalls?

Yes — NHTSA lists 8 recalls for the 2011 Ford F-450 SD: 15V-175 (power train), 14V-360 (equipment), 14V-328 (equipment), 14V-327 (equipment), 14V-379 (equipment, engine and engine cooling) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2011 Ford F-450 SD?

Owners report engine and engine cooling problems most often (3 reports), followed by fuel/propulsion system (2). The typical mileage when problems were reported is about 77,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.