2002 Ford F-450 SD recalls and problems

The 2002 Ford F-450 SD has 4 safety recalls and 14 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
4
Complaints
14
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2002 Ford F-450 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Ford F-450 SD recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 09V-399: Vehicle Speed Control

Reported Oct 13, 2009 · 4,500,000 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (Scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Recall 07V-553: Engine and Engine Cooling

Reported Dec 5, 2007 · 1,176,000 vehicles affected · FORD MOTOR COMPANY

Problem: On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.

Risk: In the event of an engine stall, a crash could result without warning.

Fix: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

Recall 06V-286: Vehicle Speed Control

Reported Aug 1, 2006 · 1,200,000 vehicles affected · FORD MOTOR COMPANY

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke or burn and an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on august 7, 2006. Owners may contact ford at 1-866-436-7332. (Note: also see recalls 05v017 and 05v388)

2002 Ford F-450 SD problems reported by owners

Problem areaReports
Fuel System, Diesel3
Fuel System, Other2
Engine and Engine Cooling2
Fuel System, Gasoline2
Power Train1
Seats1
Service Brakes, Hydraulic1
Vehicle Speed Control1
Electrical System1
Visibility/Wiper1

Most reported parts

  • Fuel System, Diesel › Storage › Tank Assembly — 2
  • Fuel System, Other › Storage › Tank Assembly — 1
  • Power Train › Clutch Assembly — 1
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1
  • Engine and Engine Cooling › Exhaust System › Manifold/Header/Muffler/Tail Pipe — 1
  • Vehicle Speed Control › Accelerator Pedal — 1
  • Fuel System, Other › Delivery › Hoses, Lines/Piping, and Fittings — 1

Typical mileage at the time of the problem: 55,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Ford F-450 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · at 45,000 miles · reported Jan 26, 2018
The contact owns a 2002 ford f-450 sd. The contact stated that the driver and passenger side power windows failed to go up and down. Also, the dome lighting failed to turn on and there was an abnormal clicking noise. The contact called a local dealer (Harrisonburg ford, 3155 s main st, harrisonburg, va 22801) and was informed that there were no recalls on the vehicle. The vehicle was not diagnosed or repaired. The manufacturer was not notified and referred the contact to NHTSA. The failure mileage was 45,000.
Fuel System, Gasoline · at 90,000 miles · reported Mar 7, 2012
The contact owns a 2002 ford f-450 sd. The contact stated that the fuel tank liner eroded and caused the vehicle to stall. The failure was recurring. The contact was not given a reason for the failure, but the contact stated that he believed that steel was being used to manufacturer the fuel tank and was causing the fuel tank to rust and erode prematurely. The vehicle was not recently repaired. The VIN was not available. The failure mileage was 90,000 and the current mileage ws 103,000.
Fuel System, Gasoline · at 111,000 miles · reported Feb 15, 2011
I'm currently in kenya volunteering and don't have my old bill of sale with me but will happily provide it upon my return to the states. I could give an official personal information that they could then use to look up the VIN if they wished. I was driving down the road when my truck started running rough and lost all power while towing a heavy 24' trailer. The truck was able to be driven to a mechanic where he told me that the tank had delaminated and clogged the fuel pump. Luckily I was able to get the truck pulled over and off the road and have since sold the vehicle. I have read online of…
Fuel System, Diesel · reported Feb 25, 2010
The contact owns a 2002 ford f450. The contact stated that the material in the fuel tank has detached from the inner structure of the tank. The material was in the fuel injector and caused the vehicle to stall and shuts off intermittently while driving 65 MPH. The contact has taken the vehicle to the dealer to replace the fuel tank, fuel pump, fuel sender, fuel filters, and the fuel injectors. The repairs have remedied the failure. The contact stated that the vehicle could have caused a crash to occur when it stalled. The failure mileage was unknown.
Fuel System, Diesel · at 109,666 miles · reported Aug 26, 2009
I own a 2002 ford f450 that I rely heavily on in my small lawn maintenance business. When that truck doesn't run, I don't earn any money and in fact I AM in the red. I have discovered through the briefest of on-line searches though that I AM only one of thousands who have run in to the problem I'm having now. My truck recently failed during the workday and the cause was diagnosed as a rusty (Some are saying delaminated) fuel tank, which along with several related parts had to be replaced for a total cost of over $4200. In the middle of a recession that's giving small business owners the fight…

Other Ford F-450 SD years

Compare all Ford F-450 SD years · All Ford models

Frequently asked questions

Does the 2002 Ford F-450 SD have any recalls?

Yes — NHTSA lists 4 recalls for the 2002 Ford F-450 SD: 11V-352 (exterior lighting), 09V-399 (vehicle speed control), 07V-553 (engine and engine cooling), 06V-286 (vehicle speed control). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Ford F-450 SD?

Owners report fuel system, diesel problems most often (3 reports), followed by fuel system, other (2). The typical mileage when problems were reported is about 55,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.