2004 Ford F-450 SD recalls and problems

The 2004 Ford F-450 SD has 2 safety recalls and 33 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
2
Complaints
33
Crashes / fires
1 / 1
Injuries / deaths
0 / 0

Recalls may cover only some 2004 Ford F-450 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Ford F-450 SD recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 05V-270: Electrical System

Reported Jun 10, 2005 · 180,104 vehicles affected · FORD MOTOR COMPANY

Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

Risk: Should the engine stall, a vehicle crash could occur.

Fix: Dealers will upgrade the fuel injection control module (Ficm) wire harness or replaced, and/or have a new injection control pressure (Icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

2004 Ford F-450 SD problems reported by owners

Problem areaReports
Fuel System, Diesel14
Engine and Engine Cooling7
Power Train3
Electrical System3
Fuel System, Other3
Service Brakes, Hydraulic2
Fuel System, Gasoline2
Equipment2
Vehicle Speed Control1
Wheels1
Tires1
Steering1

Most reported parts

  • Engine and Engine Cooling › Engine › Diesel — 4
  • Fuel System, Other › Fuel Injection System — 3
  • Fuel System, Diesel › Storage › Tank Assembly — 2
  • Vehicle Speed Control › Accelerator Pedal — 1
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1
  • Wheels › Rim — 1
  • Electrical System › Wiring › Front Underhood — 1
  • Tires › Tread/Belt — 1

Typical mileage at the time of the problem: 48,101 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Ford F-450 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel System, Gasoline · at 71,000 miles · reported Jan 6, 2014
The contact owns a 2004 ford f-450 sd. The contact stated that the vehicle suddenly stalled. The vehicle was taken to the dealer where it was found that the fuel tank lining had failed. The vehicle was being repaired. The manufacturer was contacted and informed the contact that the vehicle was not included in NHTSA campaign number 05v270000 (Electrical system). The failure mileage was approximately 71,000.
Fuel System, Diesel · reported Nov 3, 2013
10/17/13 I was driving on the interstate with a load of cattle running fine and just lost power going on the interstate going from 65 to 10 miles an hour. Traffic zipping by. I thought it was the fuel filters but it done the same after I changed them. I took it to a garage and he said he the tank liner was coming apart now it messed up my injectors, and I think ford should have a recall on something like that before someone gets killed or severly hurt!!!! It is in the shop now and I think ford should pay something on this.
Power Train · at 59,000 miles · reported Nov 3, 2012
Vehicle looses power, no acceleration, occurs most frequently under heavy load or high acceleration demand, told by ford dealer the problem is caused by de-laminating fuel tank resulting in fuel tank coating entering the fuel system and obstructing diesel fuel flow to motor when high demand for duel occurs. Near collision at freeway speeds and was very dangerous to pull over when there was no shoulder. Ford dealer states the cost to repair is over $3,500.00 and open ended depending on whether the fuel tank coating entered the motor or injectors. They want to start by replacing the harness…
Fuel System, Diesel · at 80,000 miles · reported Feb 21, 2012
At appx. 80,000 miles on our 2004 f450 sd fuel tank delaminated causing fuel system failure which resulted in sudden loss of power. We have always purchased high quality diesel from reputatable gas stations (Chevron, shell). Vehicle repaired at ford and had contacted ford motor company regarding reimbursement of cost and was declined.
Fuel System, Gasoline · at 80,000 miles · reported Jan 25, 2012
Truck fails to maintain speed (Acts fuel starved) and is at risk of stalling in traffic. Vehicle has been maintain completely at ford dealership and has had no aftermarket adjustments. After taking this truck to the ford dealer (Parr ford in bremerton, wa) we have been notified that the fuel tank is delaminating and causing particles to clog the fuel system. As we haul a large trailer with this vehicle (As I'm sure other consumers do as well) this can result in a catastrophic outcome as stalling results in lack of steering abilities and can leave vehicle vulnerable in traffic. Ford needs to…

Other Ford F-450 SD years

Compare all Ford F-450 SD years · All Ford models

Frequently asked questions

Does the 2004 Ford F-450 SD have any recalls?

Yes — NHTSA lists 2 recalls for the 2004 Ford F-450 SD: 11V-352 (exterior lighting), 05V-270 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Ford F-450 SD?

Owners report fuel system, diesel problems most often (14 reports), followed by engine and engine cooling (7). The typical mileage when problems were reported is about 48,101 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.