2003 Ford F-450 SD recalls and problems

The 2003 Ford F-450 SD has 5 safety recalls and 16 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
5
Complaints
16
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2003 Ford F-450 SD vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Ford F-450 SD recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 09V-399: Vehicle Speed Control

Reported Oct 13, 2009 · 4,500,000 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (Scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Recall 07V-553: Engine and Engine Cooling

Reported Dec 5, 2007 · 1,176,000 vehicles affected · FORD MOTOR COMPANY

Problem: On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.

Risk: In the event of an engine stall, a crash could result without warning.

Fix: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

Recall 07V-078: Vehicle Speed Control

Reported Mar 6, 2007 · 155,584 vehicles affected · FORD MOTOR COMPANY

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke, burn, or an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on march 12, 2007. Owners may contact ford at 1-800-392-3673. (Note: also see recalls 05v017, 05v388, and 06v286)

Recall 04V-327: Electrical System

Reported Jul 7, 2004 · 83,687 vehicles affected · FORD MOTOR COMPANY

Problem: On certain pickup trucks and sport utility vehicles equipped with 6.0l diesel engines, the engine ground stud that attaches the negative battery terminal eyelet to the engine block may be loose.

Risk: If the ground wire is loose, electrical current may flow to the radio suppression strap causing it to heat and potentially melt or ignite adjacent components which could result in a fire.

Fix: Dealers will replace the engine ground stud and the radio suppression strap and adjacent components will be inspected for damage and replaced, if necessary. The recall began on july 23, 2004. Owners should contact ford at 1-800-392-3673.

2003 Ford F-450 SD problems reported by owners

Problem areaReports
Fuel System, Diesel6
Engine and Engine Cooling4
Suspension2
Tires2
Unknown or Other1
Wheels1
Service Brakes, Hydraulic1
Steering1

Most reported parts

  • Tires › Tread/Belt — 2
  • Wheels › Lugs/Nuts/Bolts/Studs — 1
  • Engine and Engine Cooling › Engine — 1
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1
  • Steering › Gear Box (Other Than Rack and Pinion) — 1
  • Engine and Engine Cooling › Engine › Diesel — 1
  • Suspension › Front — 1

Typical mileage at the time of the problem: 55,221 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Ford F-450 SD complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel System, Diesel · at 119,311 miles · reported May 6, 2013
The truck began to shake and lose power, eventually not even being able to stay running. The mechanic upon review found the tank liner had delaminated from inside fuel tank and had plugged up fuel sender. Both needed to be replace at a cost of $2800, ford dealer stated there was nothing they could do.
Fuel System, Diesel · at 5,000 miles · reported Jul 20, 2010
The EGR, ficm, and injectors on this vehicle have caused traffic hazards. We can not pull out without the engine spitting and sputtering. We have replace all of the above, some more than once. Last time in to the ford dealer they suggested that we use a thinner oil to lubricate the injectors better. This also doesn't work. We have read many people on the internet that have the same problem with their diesel engines so we know it's not just ours. We paid $8,000.00 to repair and nothing is better. Ford refuses to admit there is a problem. Please help those of us that are stuck with these trucks.…
Fuel System, Diesel · at 64,042 miles · reported Mar 30, 2010
The coating on the interior of ford diesel fuel tanks corrodes and collects as sediment in the fuel system. The sediment, collects at the botton of the fuel tank and is sucked into the fuel system. The fuel lines become fouled, the fuel pumps become clogged and require replacement. As the coating continues to deteriorate, the only recourse it to change the fuel tank, the sensors, and entire fuel delivery system. We have had 3 ford vehicles f series experience this problem. The average repair is approximately $2180 per vehicle. We are reporting this as it seems to be a defect in all the ford…
Fuel System, Diesel · at 136,000 miles · reported Jan 23, 2009
The lining of the fuel tank has been flaking off into my fuel lines, which is restricting my fuel filters. Because of the lack of fuel, 2 fuel injectors went bad and had to be replaced. And the turbo was over compensating for the lack of power, due to fuel shortage, so the turbo had to be replaced as well. Now that we have found the source of the problem, the fuel tank and fuel pump has to be replaced as too. Into this for $5000 already without replacing the tank and pump. Need some help.
Engine and Engine Cooling · at 90,000 miles · reported Jan 23, 2009
When driving down a hill with lots of turns. The truck stalled (Shut off) all of the sudden right before a turn. Luckily was able to keep the truck on the road and restart the truck in neutral. Took truck straight to hansel ford asked them to tell me what was wrong with the truck. They checked the computer in the truck, and said they could not find anything and didn't know what to tell me.

Other Ford F-450 SD years

Compare all Ford F-450 SD years · All Ford models

Frequently asked questions

Does the 2003 Ford F-450 SD have any recalls?

Yes — NHTSA lists 5 recalls for the 2003 Ford F-450 SD: 11V-352 (exterior lighting), 09V-399 (vehicle speed control), 07V-553 (engine and engine cooling), 07V-078 (vehicle speed control), 04V-327 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Ford F-450 SD?

Owners report fuel system, diesel problems most often (6 reports), followed by engine and engine cooling (4). The typical mileage when problems were reported is about 55,221 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.