2005 Workhorse W20 recalls and problems

The 2005 Workhorse W20 has 2 safety recalls and 3 owner complaints filed with NHTSA. Recall repairs are free at any Workhorse dealer.

Recalls
2
Complaints
3
Crashes / fires
0 / 0
Injuries / deaths
1 / 0

Recalls may cover only some 2005 Workhorse W20 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Workhorse W20 recalls

Recall 09V-110: Service Brakes, Hydraulic

Reported Apr 3, 2009 · 48,876 vehicles affected · NAVISTAR, INC

Problem: Navistar is recalling certain model year my 2001-2008 workhorse w20, w21 and w22 chassis and certain model year 2009 through 2011 monaco rv admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. This can result in abnormal heat generation at the wheel end causing brake drag. The driver would normally have warning of the brake drag if undetected by the driver.

Risk: The temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.

Fix: Workhorse dealers will replace all four bosch brake caliper assemblies free of charge. The safety recall began on september 16, 2010. Owners may contact workhorse at 1-877-246-7731.

Recall 06V-148: Steering

Reported May 2, 2006 · 3,881 vehicles affected · WORKHORSE CUSTOM CHASSIS

Problem: Certain chassis may have been equipped with incorrect steering intermediate shafts. The spline can strip while the steering wheel is being turned.

Risk: This steering condition could increase the risk of a crash.

Fix: Dealers will inspect and, if necessary, replace the steering intermediate shafts. The recall began on may 22, 2006. Owners may contact workhorse at 1-877-294-6773.

2005 Workhorse W20 problems reported by owners

Problem areaReports
Service Brakes, Hydraulic2
Parking Brake1

Most reported parts

  • Parking Brake › Driveline › Hydraulic — 1

Typical mileage at the time of the problem: 13,666 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Workhorse W20 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes, Hydraulic · at 29,196 miles · reported Oct 7, 2010
The contact owns a 2005 workhorse chassis w22. The contact received a recall notice for recall 09v110000 (Service brakes, hydraulic). The vehicle was taken to an authorized dealer where the contact was informed that the brake calipers (Recalled part) could also caused failures within the brake pads and rotors which were not covered under recall. The vehicle had not been repaired.
Service Brakes, Hydraulic · at 13,666 miles · reported Dec 6, 2008
Brakes over-heated, locked up and failed. After a long cool-down period, the brake calipers released and I was able to a repair facility for inspection.
Parking Brake · at 4,000 miles · reported Jun 12, 2006
For the 3rd time in one year, the automatic parking brake has locked on while driving down the road anywhere from 30-65 MPH. This results in rapid deceleration and then leaves you stranded on the highway. In the last case, last month, the deceleration was so quick that my son hit his face on the dining table of the rv and cut his lip open.

Other Workhorse W20 years

Compare all Workhorse W20 years · All Workhorse models

Frequently asked questions

Does the 2005 Workhorse W20 have any recalls?

Yes — NHTSA lists 2 recalls for the 2005 Workhorse W20: 09V-110 (service brakes, hydraulic), 06V-148 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Workhorse W20?

Owners report service brakes, hydraulic problems most often (2 reports), followed by parking brake (1). The typical mileage when problems were reported is about 13,666 miles.

Are Workhorse recall repairs free?

Yes. Safety recall repairs are free at authorized Workhorse dealers, whether you are the first owner or bought the car used.