2002 Workhorse W20 recalls and problems

The 2002 Workhorse W20 has 2 safety recalls and 6 owner complaints filed with NHTSA. Recall repairs are free at any Workhorse dealer.

Recalls

Complaints

Crashes / fires

0 / 1

Injuries / deaths

0 / 0

Recalls may cover only some 2002 Workhorse W20 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Workhorse W20 recalls

Recall 09V-110: Service Brakes, Hydraulic

Reported Apr 3, 2009 · 48,876 vehicles affected · NAVISTAR, INC

Problem: Navistar is recalling certain model year my 2001-2008 workhorse w20, w21 and w22 chassis and certain model year 2009 through 2011 monaco rv admiral, arista, monarch, and riptide recreational vehicles equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. When combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. This can result in abnormal heat generation at the wheel end causing brake drag. The driver would normally have warning of the brake drag if undetected by the driver.

Risk: The temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.

Fix: Workhorse dealers will replace all four bosch brake caliper assemblies free of charge. The safety recall began on september 16, 2010. Owners may contact workhorse at 1-877-246-7731.

Recall 04V-084: Service Brakes, Hydraulic

Reported Feb 18, 2004 · 10,235 vehicles affected · WORKHORSE CUSTOM CHASSIS

Problem: On certain motorhome chassis equipped with bosch zops, the pads can drag on the rotor surface due to the pin slide.

Risk: A hang up or lock up may cause the calipers to over heat and not allow the driver to stop safely. This could cause overheating of the brake calipers which could result in a vehicle fire.

Fix: Dealers will inspect, repair and replace according to the procedure developed by bosch (See campaign 03e064000). The recall began on august 1, 2004. Owners should contact workhorse at 1-877-294-6773.

2002 Workhorse W20 problems reported by owners

Problem area	Reports
Service Brakes, Hydraulic	5
Service Brakes, Air	1

Most reported parts

Service Brakes, Hydraulic › Foundation Components › Disc › Caliper — 1
Service Brakes, Air › Disc › Caliper — 1

Typical mileage at the time of the problem: 23,239 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Workhorse W20 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes, Hydraulic · at 15,392 miles · reported Jun 21, 2010

The contact owns a 2002 winnebago adventurer with a workhorse w20 chassis motor home (Rv). The contact stated while driving at speeds of 55 MPH, the front passenger side brakes locked and the anti lock braking system failed. The contact moved the vehicle off the roadway and waited for the brakes to cool. The failure occurred approximately eight times and was taken to the dealer where the brakes were bled at each failure. The vehicle was taken back to the dealer where the contact was awaiting a diagnostic. The contact referenced NHTSA campaign id number: 04v084000 (Service brakes) and campaign…

Service Brakes, Hydraulic · at 13,500 miles · reported Apr 6, 2010

The contact owns a 2002 workhorse chassis w20. The contact stated that the brake pedal felt spongy when he depressed it while driving at approximately 40 MPH. He received a recall notice for recall 09v110000 (Service brakes, hydraulic). The vehicle had not been taken to an authorized dealership for a diagnostic test because the contact was told that he would be charged for it. When the contact called the manufacturer, he was told that the brake company was out of business and the parts for the repair were no longer available. The vehicle had not been repaired at the time of the complaint. The…

Service Brakes, Hydraulic · at 6,000 miles · reported Dec 17, 2008

The contact owns a 2002 workhorse w20. The consumer stated the motor home continues to have problems with the brake calipers even though the problem was repaired under recall # 04v084000. The brakes overheated and destroyed the rear speed sensor. The rear brakes were cleaned and adjusted and the speed sensor on the left side was replaced. While driving, the right front brake locked up and the motor home had to e towed. The consumer was informed the rear caliper was frozen. On a separate occasion, the brakes seized and the ABS sensor burned out. The left front calipers had to be replaced, the…

Service Brakes, Air · at 23,239 miles · reported Aug 25, 2008

Took vehicle into dealer and had campaign number 04v019000 completed on 10-26-04. Now less than 10,000 miles since then, it is back at the service center after brake fire and pedal loss. Vehicle is in need of rotors, calipers and wheel speed sensor.

Service Brakes, Hydraulic · at 28,819 miles · reported Jul 2, 2008

We had a brake recall done on our 2002 itasca suncruiser motorhome (W20 chassis in jan 2005, mileage 9141. While on vacation in july 2005, the brakes overheated and repairs were authorized by workhorse at no charge at mileage 9,687. Experienced overheating again in september 2007 at mileage 28819. Repairs done at our expense - replace rear rotor, wheel seal and brake pads, ABS ring, rear ABS sensor. After 249 miles, rear brake overheated at mileage 29,068, checked for damage due to overheating but there was none. Had to pay for labor to make this determination.

Other Workhorse W20 years

2008 2007 2006 2005 2004 200320022001 2000

Compare all Workhorse W20 years · All Workhorse models

Frequently asked questions

Does the 2002 Workhorse W20 have any recalls?

Yes — NHTSA lists 2 recalls for the 2002 Workhorse W20: 09V-110 (service brakes, hydraulic), 04V-084 (service brakes, hydraulic). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Workhorse W20?

Owners report service brakes, hydraulic problems most often (5 reports), followed by service brakes, air (1). The typical mileage when problems were reported is about 23,239 miles.

Are Workhorse recall repairs free?

Yes. Safety recall repairs are free at authorized Workhorse dealers, whether you are the first owner or bought the car used.