2005 Volvo S80 recalls and problems

The 2005 Volvo S80 has 5 safety recalls and 15 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.

Recalls
5
Complaints
15
Crashes / fires
1 / 2
Injuries / deaths
0 / 0

Recalls may cover only some 2005 Volvo S80 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Volvo S80 recalls

Recall 21V-766: Air Bags

Reported Sep 30, 2021 · 259,383 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

Recall 10V-566: Equipment

Reported Nov 8, 2010 · 416 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (Gps) units because the batteries on those units may overheat.

Risk: An overheated battery could lead to a fire.

Fix: Volvo advises owners to please stop using the garmin portable GPS device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Recall 09V-483: Fuel System, Gasoline

Reported Dec 18, 2009 · 158,733 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the U.S. Territories. When exposed to certain environmental conditions (Hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.

Risk: If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.

Fix: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1-800-458-1552.

Recall 06V-375: Equipment

Reported Oct 3, 2006 · 19,700 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Certain vehicles fail to conform to the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims." the label denoting the tire and loading pressure information is incorrect.

Risk: A misprinted label would lead to improper vehicle loading specifications or tire inflation which could result in a tire failure, increasing the risk of a crash.

Fix: Dealers will mail the correct labels free of charge. The recall began on december 18, 2006. Owners may contact volvo at 1-800-458-1552.

Recall 05V-529: Electrical System

Reported Nov 17, 2005 · 10,259 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain passenger and sport utility vehicles, due to an error in the factory assembly instruction, the b+terminal may be in conflict with the starter motor solenoid. If this occurs, the conflict between the b+terminal and the starter motor solenoid may develop into a short circuit of the battery cable to ground.

Risk: Smoke may appear from under the hood and it may be impossible to start the car. If the short circuit happens during driving, electrical power could be lost resulting in the warning lamps being deactivated. An electrical short could result in a fire.

Fix: Dealers will inspect and increase distance between the b+terminal and the starter motor solenoid by adjusting the terminal. The recall began on january 31, 2006. Owners may contact volvo at 1-800-458-1552.

2005 Volvo S80 problems reported by owners

Problem areaReports
Fuel/Propulsion System5
Electrical System4
Suspension3
Engine and Engine Cooling2
Power Train2
Steering2
Service Brakes2
Engine2
Tires1
Vehicle Speed Control1
Electronic Stability Control (ESC)1
Air Bags1

Most reported parts

  • Engine and Engine Cooling › Engine — 2
  • Suspension › Front › Control Arm — 1
  • Electrical System › Wiring — 1
  • Power Train › Axle Assembly — 1
  • Steering › Column — 1
  • Suspension › Front › Macpherson Strut — 1

Typical mileage at the time of the problem: 102,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Volvo S80 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Fuel/Propulsion System · reported Jan 7, 2022
Fuel smell in and around car. Previous recall on cracked fuel pump causing odor was completed by Powell Volvo in 2010. The same defect may have happened recently as the odor was noticed in December 2021 and is now stronger. Volvo may have extended the warranty.
Air Bags · reported Oct 8, 2021
When I was closing the passenger door, it did not close tight. So I opened it again and shut it a bit harder. When I shut it harder, the passenger side seat airbag and the top passenger side airbag deployed. If I had been sitting inside the car at the time, I could have been injured as small things exploded inside the car and it filled with a smoky powder. We took it to a Volvo dealership and they inspected it but have not relayed thier findings to me. Even tho I have called several times to find out. They never return my calls. Their was no warning or lights on prior to the incident. I know…
Fuel/Propulsion System · at 135,000 miles · reported May 29, 2015
The contact owns a 2005 volvo s80. While driving approximately 50 MPH, the vehicle stalled without warning. After restarting, the vehicle resumed normal operation. The failure recurred continuously. The vehicle was taken to the dealer on multiple occasions for diagnostic testing. The trouble code detected a failure with the fuel pressure sensor. In addition, the ABS warning indicator illuminated. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 135,000.
Engine · at 81,000 miles · reported Feb 5, 2015
The contact owns a 2005 volvo s80. While driving approximately 65 MPH, the vehicle's speed reduced and "reduced engine performance" appeared on the instrument panel. The vehicle sputtered. The contact stated that the vehicle was not able to be driven two years ago. The failure recurred on multiple occasions. The vehicle was towed to a dealer, who diagnosed that the etm needed to be replaced. The vehicle was repaired. The contact notified the manufacturer. The approximate failure mileage was 81,000. The VIN was unavailable.
Service Brakes · at 118,000 miles · reported Jan 5, 2015
The contact owns a 2005 volvo s80. The contact stated that while driving approximately 70 MPH, the vehicle started to rattle and smoke was emitting from the front of the vehicle without warning. The contact tried to merge over to the slower lane and discovered that the brake pedal had become inoperable. The vehicle coasted to a stop and shortly after the vehicle exploded. A police report was filed but the cause of the failure was not determined. The vehicle was destroyed. The manufacturer was made aware of the failure. The approximate failure mileage was 118,000.

Other Volvo S80 years

Compare all Volvo S80 years · All Volvo models

Frequently asked questions

Does the 2005 Volvo S80 have any recalls?

Yes — NHTSA lists 5 recalls for the 2005 Volvo S80: 21V-766 (air bags), 10V-566 (equipment), 09V-483 (fuel system, gasoline), 06V-375 (equipment), 05V-529 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Volvo S80?

Owners report fuel/propulsion system problems most often (5 reports), followed by electrical system (4). The typical mileage when problems were reported is about 102,000 miles.

Are Volvo recall repairs free?

Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.