2002 Volvo S80 recalls and problems

The 2002 Volvo S80 has 4 safety recalls and 42 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.

Recalls
4
Complaints
42
Crashes / fires
1 / 2
Injuries / deaths
0 / 0

Recalls may cover only some 2002 Volvo S80 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Volvo S80 recalls

Recall 21V-766: Air Bags

Reported Sep 30, 2021 · 259,383 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

Recall 20V-681: Air Bags

Reported Nov 4, 2020 · 54,124 vehicles affected · Volvo Car USA LLC

Problem: Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

Risk: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

Fix: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.

Recall 10V-566: Equipment

Reported Nov 8, 2010 · 416 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (Gps) units because the batteries on those units may overheat.

Risk: An overheated battery could lead to a fire.

Fix: Volvo advises owners to please stop using the garmin portable GPS device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Recall 09V-483: Fuel System, Gasoline

Reported Dec 18, 2009 · 158,733 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the U.S. Territories. When exposed to certain environmental conditions (Hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.

Risk: If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.

Fix: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1-800-458-1552.

2002 Volvo S80 problems reported by owners

Problem areaReports
Power Train11
Fuel/Propulsion System7
Fuel System, Gasoline5
Vehicle Speed Control4
Electrical System4
Suspension4
Unknown or Other3
Exterior Lighting3
Engine and Engine Cooling3
Air Bags3
Engine3
Service Brakes, Hydraulic2

Most reported parts

  • Power Train › Automatic Transmission — 5
  • Suspension › Front — 4
  • Engine and Engine Cooling › Engine — 2
  • Fuel System, Gasoline › Storage › Tank Assembly — 1
  • Power Train › Manual Transmission — 1
  • Seat Belts › Front › Anchorage — 1
  • Exterior Lighting › Tail Lights — 1
  • Exterior Lighting › Headlights — 1

Typical mileage at the time of the problem: 104,445 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Volvo S80 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Air Bags · reported Oct 5, 2021
The contact owns a 2002 Volvo S80. The contact received notification of NHTSA Campaign Number: 20V681000 (Air Bags) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The dealer was notified and informed the contact that the part was not yet available. The vehicle was not repaired. The manufacturer was notified of the issue. The contact had not experienced a failure. Parts distribution disconnect.
Electrical System · at 22,000 miles · reported Jul 19, 2021
The contact owns a 2002 Volvo S80. The contact stated while driving at various speeds, the odometer would go black. The contact stated that the electrical system of the vehicle would fail causing all of the functions to start flashing, the brakes to stutter, and the transmission to fail. The contact stated no warning lights would be illuminated as the control panel would go black. The vehicle was not taken to a local dealer or independent mechanic to have it diagnosed. The vehicle was not repaired. The manufacturer had been informed of the failure and informed the contact that they could not…
Electrical System · at 100,000 miles · reported Jun 28, 2021
The contact owns a 2002 Volvo S80. The contact stated that the instrument panel malfunctioned and failed to illuminate while driving. The contact also stated that the vehicle failed to accelerate above 20 MPH while the accelerator pedal was depressed. There was no warning light illuminated. The vehicle was taken to the dealer to be diagnosed. The contact was informed of an electrical failure that affected the brakes and the transmission. The vehicle was not repaired. The manufacturer was made aware of the failure but provided no assistance. The contact also mentioned that she had received…
Power Train · at 180,000 miles · reported Nov 3, 2018
When the vehicle warms up from start it will not move forward or reverse it started at like 30 miles and I parked the car till I could get it fixed now when the car just warms up (Not gets hot) it will not engage trans I have on more senser to check but the car will move when you first start it both forward and back but when it warms up it stops
Fuel/Propulsion System · reported Nov 16, 2017
We have a 2002 volvo s 80 that had a fuel pump leak that looks like our model had an issue with. We had a strong gas smell inside the car. There's a campaign number to it... 09v483000. We're still having an issue with it.

Other Volvo S80 years

Compare all Volvo S80 years · All Volvo models

Frequently asked questions

Does the 2002 Volvo S80 have any recalls?

Yes — NHTSA lists 4 recalls for the 2002 Volvo S80: 21V-766 (air bags), 20V-681 (air bags), 10V-566 (equipment), 09V-483 (fuel system, gasoline). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Volvo S80?

Owners report power train problems most often (11 reports), followed by fuel/propulsion system (7). The typical mileage when problems were reported is about 104,445 miles.

Are Volvo recall repairs free?

Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.