2004 Volvo S60 recalls and problems
The 2004 Volvo S60 has 5 safety recalls and 198 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.
Recalls may cover only some 2004 Volvo S60 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2004 Volvo S60 recalls
Recall 21V-766: Air Bags
Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.
Recall 10V-566: Equipment
Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (Gps) units because the batteries on those units may overheat.
Risk: An overheated battery could lead to a fire.
Fix: Volvo advises owners to please stop using the garmin portable GPS device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.
Recall 09V-483: Fuel System, Gasoline
Problem: Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the U.S. Territories. When exposed to certain environmental conditions (Hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.
Risk: If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.
Fix: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1-800-458-1552.
Recall 07V-226: Engine and Engine Cooling
Problem: On certain passenger vehicles, the fuel pressure sensor located on the left end of the fuel rail may, at times, transmit incorrect signal regarding the fuel pressure to the engine control module. If the signal is outside of the pre-programmed allowable limits, a diagnostic trouble code may be set and the check engine light will come on. The soldered joints on the circuit board of the fuel pressure sensor may crack due to temperature changes and excessive vibrations.
Risk: Misfire may occur during driving that, in turn, will reduce the engine torque and in the worst case scenario, the engine may stall without warning. In certain traffic situations this could cause an unsafe situation and possibly a crash.
Fix: Dealers will replace the fuel pressure sensor free of charge. The recall began on june 29, 2007. Owners may contact volvo at 1-800-458-1552.
Recall 04V-029: Steering
Problem: On certain passenger vehicles, the front control arms may not have been manufactured correctly and, as a result, the stud and nut that secure the arm to the spindle may lose their initial axial tension. Under certain driving conditions, the steering may become less responsive and the driver may experience steering wheel play.
Risk: This driving condition could eventually lead to separation between the front control arm and the spindle, which could result in a crash.
Fix: Dealers will install a new type of nut. Owner notification began on february 16, 2004. Owners should contact volvo cars at 1-800-458-1552.
2004 Volvo S60 problems reported by owners
| Problem area | Reports | |
|---|---|---|
| Engine and Engine Cooling | 63 | |
| Fuel System, Gasoline | 30 | |
| Engine | 22 | |
| Electrical System | 21 | |
| Fuel/Propulsion System | 18 | |
| Seats | 13 | |
| Power Train | 12 | |
| Vehicle Speed Control | 11 | |
| Air Bags | 10 | |
| Tires | 9 | |
| Steering | 9 | |
| Exterior Lighting | 7 |
Most reported parts
- Engine and Engine Cooling › Engine — 9
- Fuel System, Gasoline › Delivery › Fuel Pump — 6
- Power Train › Automatic Transmission — 5
- Tires › Sidewall — 4
- Visibility › Power Window Devices and Controls — 2
- Engine and Engine Cooling › Cooling System — 2
- Engine and Engine Cooling › Exhaust System — 2
- Seats › Front Assembly › Seat Heater/Cooler — 2
Typical mileage at the time of the problem: 79,245 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2004 Volvo S60 complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Other Volvo S60 years
Frequently asked questions
Does the 2004 Volvo S60 have any recalls?
Yes — NHTSA lists 5 recalls for the 2004 Volvo S60: 21V-766 (air bags), 10V-566 (equipment), 09V-483 (fuel system, gasoline), 07V-226 (engine and engine cooling), 04V-029 (steering). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2004 Volvo S60?
Owners report engine and engine cooling problems most often (63 reports), followed by fuel system, gasoline (30). The typical mileage when problems were reported is about 79,245 miles.
Are Volvo recall repairs free?
Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.