2001 Volvo S60 recalls and problems

The 2001 Volvo S60 has 8 safety recalls and 223 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.

Recalls
8
Complaints
223
Crashes / fires
5 / 5
Injuries / deaths
3 / 0

Recalls may cover only some 2001 Volvo S60 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2001 Volvo S60 recalls

Recall 21V-766: Air Bags

Reported Sep 30, 2021 · 259,383 vehicles affected · Volvo Car USA, LLC

Problem: Volvo Car USA, LLC (Volvo Car) is recalling certain 2001-2006 S80 and 2001-2009 S60 vehicles. The driver's air bag inflator may explode during deployment, due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

Fix: Dealers will replace the driver's air bag, free of charge. Owner notification letters were mailed November 29, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10125.

Recall 20V-681: Air Bags

Reported Nov 4, 2020 · 54,124 vehicles affected · Volvo Car USA LLC

Problem: Volvo Car USA LLC (Volvo Car) is recalling certain 2001-2003 S80 and S60 vehicles sold or ever registered in Alabama, Arkansas, Florida, Georgia, Hawaii, Louisiana, Mississippi, North Carolina, Oklahoma, South Carolina, Tennessee, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands. The driver side frontal air bag inflator may rupture, sending metal fragments into the passage compartment, when the driver side air bag is deployed.

Risk: Metal fragments can strike vehicle occupants increasing the risk of serious injury or death.

Fix: Volvo Car will notify owners, and dealers will replace the driver side air bag module, free of charge. The recall began April 20, 2021. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10058.

Recall 10V-566: Equipment

Reported Nov 8, 2010 · 416 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (Gps) units because the batteries on those units may overheat.

Risk: An overheated battery could lead to a fire.

Fix: Volvo advises owners to please stop using the garmin portable GPS device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

Recall 09V-483: Fuel System, Gasoline

Reported Dec 18, 2009 · 158,733 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the U.S. Territories. When exposed to certain environmental conditions (Hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.

Risk: If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.

Fix: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1-800-458-1552.

Recall 07V-152: Fuel System, Gasoline

Reported Apr 5, 2007 · 2,310 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain vehicles originally sold in or currently registered in the states of arizona and nevada, due to the combination of fuel quality and climate conditions, the fuel pump may, in certain cases, experience a reduced functionality. The most common symptoms would be fuel odor.

Risk: Fuel leakage in the presence of an ignition source could result in a fire.

Fix: Dealers will replace the fuel pump free of charge. The recall began on july 10, 2007. Owners may contact volvo at 1-800-458-1552.

Recall 06V-441: Vehicle Speed Control

Reported Nov 15, 2006 · 170,099 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain passenger vehicles, a combination of throttle positioning sensor irregularities, a dirty throttle housing, and/or inefficient software calibration may cause a warning lamp to light and the subsequent onset of limp home modes.

Risk: This resulted in a high number of vehicles going into the limp home mode without need.

Fix: Dealers will install the current software upgrade onto the involved vehicles. The recall began on december 29, 2006. Owners may contact volvo at 1-800-458-1552.

Recall 04V-451: Engine and Engine Cooling

Reported Sep 13, 2004 · 149,799 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain passenger and sport utility vehicles, under certain operating conditions, some electric cooling fans may overheat potentially causing heat damage and, in rare instances, a fire in the engine compartment.

Risk: A fire in the engine compartment could occur.

Fix: Dealers will replace the cooling fan. The recall began on november 29, 2004. Customers should contact volvo cars at 1-800-458-1552.

Recall 03V-284: Equipment

Reported Aug 1, 2003 · 220,407 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems." the second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.

Risk: This does not meet the requirements of the standard.

Fix: Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. If the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. Owner notification began on december 19, 2003. Owners should contact volvo at 1-800-458-1552.

2001 Volvo S60 problems reported by owners

Problem areaReports
Fuel System, Gasoline71
Vehicle Speed Control42
Electrical System31
Power Train22
Engine and Engine Cooling18
Fuel/Propulsion System16
Tires7
Air Bags6
Seats5
Visibility5
Unknown or Other5
Exterior Lighting5

Most reported parts

  • Fuel System, Gasoline › Delivery › Fuel Pump — 38
  • Power Train › Automatic Transmission — 16
  • Engine and Engine Cooling › Engine — 7
  • Tires › Sidewall — 4
  • Air Bags › Frontal — 3
  • Latches/Locks/Linkages › Doors › Latch — 3
  • Visibility › Power Window Devices and Controls — 3
  • Fuel System, Other › Delivery › Fuel Pump — 3

Typical mileage at the time of the problem: 81,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2001 Volvo S60 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · reported Jun 15, 2023
1. The vehicle caught fire while driving. The radiator cooling fan stayed on after parking, The vehicle the night before. The vehicle had to be jump started the next morning. yes the vehicle is available for inspection. 2. bodily injury and property damage could have been caused by the fire. 3. Yes. independent service center. Automotive Body and Tire Center. (Skokie IL) 4. Yes. Fire was put out by prospect heights fire department. Police report #PHP23-004049 5. No warning lamps prior to the fire. Symptom of problem was the radiator cooling fan staying on after vehicle was turned off, which…
Fuel/Propulsion System · reported May 7, 2021
Terrible gas smell every time I drive it. I got someone to check it out, there is gas leaking from the fuel pump. This person put some putty over the leak which stopped the smell but this is not safe. I see a recall for the fuel pump but it says my car doesn't have a current recall.
Air Bags · reported Feb 18, 2020
I have an SRS airbag warning light stays on and will not go away. The electrical wiring for the headlights are faulty, I tried everything to fix them nothing works. I used an inline fuse with the headlight wiring because the bulbs the continue to blowout. The volvo forum suggested the inline fuse to fix the issue, but it did not. One headlight remains on the driver side and the passenger side comes on and off when it wants to and it also displays dipped bulb failure or beam failure.
Fuel/Propulsion System · at 220,000 miles · reported Apr 25, 2019
The contact owns a 2001 volvo s60. The contact stated that the vehicle was leaking fuel from the top of the fuel tank and fuel pump. The contact called the manufacturer after researching the failure and was informed that there was no recall. The manufacturer further stated that the failure occurred in states in warmer zones than the contact's state, and disconnected the call. The vehicle was not taken to a dealer for diagnostic testing or repairs. The failure mileage was 220,000.
Fuel/Propulsion System · reported Apr 17, 2019
Extreme gas smell inside car. Noticed gas leaking from top of tank by the screws that hold it. Vehicle was parked in my drive way and as soon as my kids got in they noticed the strong smell. Not driving it defenetly can cause a fire.

Other Volvo S60 years

Compare all Volvo S60 years · All Volvo models

Frequently asked questions

Does the 2001 Volvo S60 have any recalls?

Yes — NHTSA lists 8 recalls for the 2001 Volvo S60: 21V-766 (air bags), 20V-681 (air bags), 10V-566 (equipment), 09V-483 (fuel system, gasoline), 07V-152 (fuel system, gasoline) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2001 Volvo S60?

Owners report fuel system, gasoline problems most often (71 reports), followed by vehicle speed control (42). The typical mileage when problems were reported is about 81,000 miles.

Are Volvo recall repairs free?

Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.