2003 Ford Explorer recalls and problems

The 2003 Ford Explorer has 2 safety recalls and 1,131 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
2
Complaints
1,131
Crashes / fires
60 / 10
Injuries / deaths
57 / 2

Recalls may cover only some 2003 Ford Explorer vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2003 Ford Explorer recalls

Recall 04V-442: Structure

Reported Sep 13, 2004 · 955,732 vehicles affected · FORD MOTOR COMPANY

Problem: On certain sport utility vehicles, the liftgate glass strut may become disengaged or the hinge may fracture allowing the glass to fall and possibly break.

Risk: If the hinge should fracture, there is a potential for the glass to fall and ultimately break and personal injuries could occur.

Fix: Dealers will have the liftgate glass strut brackets and glass hinges replaced. For the vehicles built from august 1, 2000 through march 3, 2002, the dealers will replace the hinges and liftgate strut bracket. On vehicles built from march 3, 2002 through june 23, 2003, the dealers will only replace the hinges. The recall began on september 30, 2004. A postcard was sent to owners on december 27, 2004, advising them that parts are now available. Owners should contact ford at 1-800-392-3673.

Recall 03V-094: Structure

Reported Mar 7, 2003 · 3,674 vehicles affected · SOUTHERN COMFORT CONVERSIONS

Problem: Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

Risk: This overheating condition can cause the running board to melt or cause a fire.

Fix: Dealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

2003 Ford Explorer problems reported by owners

Problem areaReports
Structure366
Power Train357
Engine and Engine Cooling69
Suspension69
Wheels59
Visibility57
Electrical System54
Air Bags50
Unknown or Other44
Vehicle Speed Control37
Service Brakes, Hydraulic33
Steering28

Most reported parts

  • Power Train › Automatic Transmission — 141
  • Structure › Body — 135
  • Structure › Body › Hatchback/Liftgate — 90
  • Structure › Body › Hatchback/Liftgate › Hinge and Attachments — 55
  • Power Train › Driveline › Differential Unit — 28
  • Engine and Engine Cooling › Engine — 24
  • Power Train › Axle Assembly — 24
  • Visibility › Glass, Side/Rear — 21

Typical mileage at the time of the problem: 73,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2003 Ford Explorer complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Seats · at 43,253 miles · reported Sep 17, 2025
The contact rented a 2003 Ford Explorer. The contact stated that while driving at an undisclosed speed with the seat warmer activated, after arriving at a Rest Stop and exiting the vehicle, the contact became aware that a blister had formed on the back of her left thigh. The contact attributed the blister to a burn sustained while using the driver's side seat warmer. No warning light was illuminated. The vehicle was not taken to the dealer or an independent mechanic, but instead was returned to the rental company. The manufacturer was not notified of the failure. The failure mileage was…
Structure · reported Aug 1, 2022
There is a crack down the middle section of the liftgate for quite some time. The liftgate has been unlocking and opening automatically by itself. On only rare occasions has the liftgate opened all the way while driving. On the morning of 7/28/2022 while the vehicle was parked in my driveway the liftgate was discovered to have again unlocked by itself and opened slightly and now with one of the two hinges holding the glass sheared leaving the liftgate glass hanging by only one hinge. With the glass now hanging without having both hinge supports functioning and the inability to close and lock…
Wheels · at 115,000 miles · reported Oct 27, 2021
The contact owns a 2003 Ford Explorer. The contact stated that while driving at approximately 25-35 MPH around a curb, the driver thought that the tire was flat. The contact pulled off the road and noticed that three of the wheel studs on the driver’s side rear wheel had sheared off. The vehicle was towed to an independent mechanic and it was confirmed that the studs had sheared off and that there was also a fractured wheel stud on the passenger’s side rear wheel. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The…
Engine · reported Oct 17, 2021
Hello my name is [XXX] just writing you cause my neighbors have program my vehicle meaning they hack my 2003 explore pretty much they want to take over my driving they trying to dominate me in this matter when in reality is not going to be possible that's why I come to your people's corporate plus they have invade my family privacy they have a gang organization watching me every where I go had few confrontation they just want me to confront them so they could put me in jail this is not going to happen i apologize for the inconvenience I told police regards this matter they didn't do nothing…
Steering · at 120,136 miles · reported Jul 9, 2019
Shifter broken inside steering column. Stopped at a gas station when putting into park it broke. Had to keep my foot on brake paddle for 2 hours until two truck arrived

Other Ford Explorer years

Compare all Ford Explorer years · All Ford models

Frequently asked questions

Does the 2003 Ford Explorer have any recalls?

Yes — NHTSA lists 2 recalls for the 2003 Ford Explorer: 04V-442 (structure), 03V-094 (structure). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2003 Ford Explorer?

Owners report structure problems most often (366 reports), followed by power train (357). The typical mileage when problems were reported is about 73,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.