2002 Ford Explorer recalls and problems

The 2002 Ford Explorer has 4 safety recalls and 3,295 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
4
Complaints
3,295
Crashes / fires
144 / 57
Injuries / deaths
187 / 5

Recalls may cover only some 2002 Ford Explorer vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Ford Explorer recalls

Recall 09V-399: Vehicle Speed Control

Reported Oct 13, 2009 · 4,500,000 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (Scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Recall 04V-442: Structure

Reported Sep 13, 2004 · 955,732 vehicles affected · FORD MOTOR COMPANY

Problem: On certain sport utility vehicles, the liftgate glass strut may become disengaged or the hinge may fracture allowing the glass to fall and possibly break.

Risk: If the hinge should fracture, there is a potential for the glass to fall and ultimately break and personal injuries could occur.

Fix: Dealers will have the liftgate glass strut brackets and glass hinges replaced. For the vehicles built from august 1, 2000 through march 3, 2002, the dealers will replace the hinges and liftgate strut bracket. On vehicles built from march 3, 2002 through june 23, 2003, the dealers will only replace the hinges. The recall began on september 30, 2004. A postcard was sent to owners on december 27, 2004, advising them that parts are now available. Owners should contact ford at 1-800-392-3673.

Recall 03V-094: Structure

Reported Mar 7, 2003 · 3,674 vehicles affected · SOUTHERN COMFORT CONVERSIONS

Problem: Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

Risk: This overheating condition can cause the running board to melt or cause a fire.

Fix: Dealers will replace the wiring harness on these running boards. Owner notification began march 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.

Recall 01V-171: Tires

Reported May 24, 2001 · 52,000 vehicles affected · FORD MOTOR COMPANY

Problem: Vehicle description: sport utility vehicles. The right side tires may have horizontal cuts on the edge of the tread that could have occurred during vehicle assembly.

Risk: Over time, the tire could fail, increasing the risk of a crash.

Fix: Dealers will inspect the tires and, if any slices are found, the cut tires will be replaced. Owner notification began june 7, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.

2002 Ford Explorer problems reported by owners

Problem areaReports
Power Train1,584
Structure490
Suspension461
Engine and Engine Cooling165
Air Bags164
Steering158
Vehicle Speed Control157
Electrical System151
Visibility132
Service Brakes, Hydraulic93
Wheels79
Equipment59

Most reported parts

  • Power Train › Automatic Transmission — 887
  • Suspension › Rear — 192
  • Structure › Body › Hatchback/Liftgate › Hinge and Attachments — 166
  • Power Train › Driveline › Differential Unit — 160
  • Structure › Body › Hatchback/Liftgate — 112
  • Structure › Body — 110
  • Suspension › Front › Wheel Bearing — 56
  • Engine and Engine Cooling › Engine — 50

Typical mileage at the time of the problem: 79,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Ford Explorer complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Suspension · reported Sep 9, 2026
The rear toe arms came unhinged or disconnected from their placement and sank down to continuously rub a groove in the inner rim. The suspension was affected, the steering was effecting especially when turning, it made the brakes stick, and made loud crunching and rolling noises. It is quite frankly dangerous. It was through no fault of mine that this happened, just weak design. I took it to a shop and they charged me all my money, but nothing was fixed.
Air Bags · reported Jul 20, 2026
I was driving down the road and my airbag instantly deployed in my face without cause or notice. I became completely disoriented as it hit my hand and face with severe force and was extremely loud and shocking. I thank God that I had just let off the gas and didn't hurt anyone else. If I had panicked or was going through an intersection, experiencing a turn, coming to a stop, or someone in front of me stopped I could have struck another vehicle or object and caused death or injuries. I have not brought the vehicle anywhere to be checked out yet. My insurance refuses to cover it. There were no…
Structure · reported Jul 9, 2025
September 2, 2023 at about 6 pm I pulled over to grab a couple water bottles from the rear of my 2002 Ford Explorer Sport cause my engine was overheating. I got out walked to the rear of my vehicle pushed my unlatch button on the tailgate and I lifted the glass part of the rear hatch. Both air hinges were not working correctly to keep it up so I gently rested the glass on my hair that was put up in a bun and just a little bit of the glass was resting on the very top of my head where my hair was slicked back for my bun so my hands were free to grab the bottles of water. (My hair was the softest…
Air Bags · at 118,583 miles · reported Jun 14, 2024
The contact owns a 2002 Ford Explorer. The contact stated that while her fiancé was driving 45 MPH, the driver’s side and passenger’s side air bags inadvertently deployed without an impact or a crash, causing the contact’s fiancé to swerve and drive down into a ditch. No warning lights were illuminated. The front bumper, windshield, and passenger’s side taillight were cracked. No injuries were sustained. A Police report was not filed. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage…
Engine · at 88,000 miles · reported Nov 30, 2023
The contact owns a 2002 Ford Explorer. The contact stated while driving 45 MPH, the vehicle shut off. The contact was able to coast off the freeway. There were no warning lights illuminated. The contact called an independent mechanic, but the mechanic declined to service the vehicle. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was notified about the failure and opened a case. The approximate failure mileage was 88,000.

Other Ford Explorer years

Compare all Ford Explorer years · All Ford models

Frequently asked questions

Does the 2002 Ford Explorer have any recalls?

Yes — NHTSA lists 4 recalls for the 2002 Ford Explorer: 09V-399 (vehicle speed control), 04V-442 (structure), 03V-094 (structure), 01V-171 (tires). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Ford Explorer?

Owners report power train problems most often (1,584 reports), followed by structure (490). The typical mileage when problems were reported is about 79,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.