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2004 Ford Expedition recalls and problems

There are no safety recalls for the 2004 Ford Expedition, but owners have filed 297 complaints with NHTSA.

Recalls
0
Complaints
297
Crashes / fires
49 / 15
Injuries / deaths
60 / 1

Recalls may cover only some 2004 Ford Expedition vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Ford Expedition problems reported by owners

Problem areaReports
Air Bags50
Electrical System37
Service Brakes, Hydraulic35
Engine29
Power Train28
Tires27
Engine and Engine Cooling26
Structure25
Vehicle Speed Control21
Fuel/Propulsion System19
Visibility15
Steering14

Most reported parts

  • Structure › Body — 14
  • Air Bags › Frontal — 10
  • Engine and Engine Cooling › Engine — 9
  • Power Train › Automatic Transmission — 7
  • Air Bags › Side/Window — 7
  • Service Brakes, Hydraulic › Foundation Components › Disc › Pads — 6
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 6
  • Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 6

Typical mileage at the time of the problem: 76,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Ford Expedition complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Air Bags · reported Oct 15, 2026
I was in a collision with another car. The brakes failed.\n Going over 3540 miles per hour, airbag and passenger side and drivers side neither one deployed.
Power Train · reported Mar 5, 2026
The contact owns a 2004 Ford Expedition. The contact recently purchased the vehicle and stated that while driving at an undisclosed speed, the transmission hesitated before upshifting with the accelerator pedal depressed. Additionally, while stopped at a traffic light, the vehicle rolled backwards when the accelerator pedal was depressed before responding as needed. There was no warning light illuminated. The contact attempted to return the vehicle to the independent dealer where the vehicle was purchased; however, the dealer declined to assist. Recently, the vehicle stalled, and it was towed…
Electrical System · reported Mar 6, 2025
The contact owns a 2004 Ford Expedition. The contact stated that the turn signals, the hazard lights, and the cigarette lighter had become inoperable. The TPMS warning light was illuminated. The dealer and the manufacturer were not notified of the failure. The vehicle was not diagnosed or repaired. The failure mileage was unknown.
Exterior Lighting · reported Jan 14, 2023
Just bought this truck I have no idea what has or has not been resolved, very poor lighting I noticed and there's a click noise coming from? It just clicks and clicks and clicks. Thanks
Steering · at 110,665 miles · reported Nov 21, 2022
The contact owns a 2004 Ford Expedition. The contact stated while driving approximately 10 MPH, the vehicle lunged forward while depressing the accelerator pedal. The contact was unable to drive above 15 MPH because the vehicle became difficult to control. The contact stated that the check engine warning light was illuminated. The contact had taken the vehicle to an independent mechanic who diagnosed and determined that the rear axle was fractured, the rear subframe was severely corroded, and the rear driver's side sway bar and rear differential were corroded. The vehicle had not been…

Other Ford Expedition years

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Frequently asked questions

Does the 2004 Ford Expedition have any recalls?

No. NHTSA has no safety recalls for the 2004 Ford Expedition as of this update. Check your VIN at nhtsa.gov/recalls for the latest status.

What is the most common problem with the 2004 Ford Expedition?

Owners report air bags problems most often (50 reports), followed by electrical system (37). The typical mileage when problems were reported is about 76,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.