2005 Ford Excursion recalls and problems

The 2005 Ford Excursion has 2 safety recalls and 65 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
2
Complaints
65
Crashes / fires
2 / 1
Injuries / deaths
3 / 0

Recalls may cover only some 2005 Ford Excursion vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2005 Ford Excursion recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 05V-270: Electrical System

Reported Jun 10, 2005 · 180,104 vehicles affected · FORD MOTOR COMPANY

Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

Risk: Should the engine stall, a vehicle crash could occur.

Fix: Dealers will upgrade the fuel injection control module (Ficm) wire harness or replaced, and/or have a new injection control pressure (Icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

2005 Ford Excursion problems reported by owners

Problem areaReports
Electrical System20
Engine and Engine Cooling14
Engine9
Fuel System, Diesel6
Power Train5
Fuel/Propulsion System5
Steering4
Service Brakes, Hydraulic3
Vehicle Speed Control3
Exterior Lighting3
Structure2
Suspension2

Most reported parts

  • Engine and Engine Cooling › Engine › Diesel — 5
  • Power Train › Automatic Transmission — 2
  • Engine and Engine Cooling › Exhaust System — 2
  • Engine and Engine Cooling › Engine — 2
  • Equipment › Recreational Vehicle/Trailer — 1
  • Structure › Frame and Members — 1
  • Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, and Fittings — 1
  • Electrical System › Wiring — 1

Typical mileage at the time of the problem: 84,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2005 Ford Excursion complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Steering · reported Aug 14, 2025
Several times I’ll be driving and the steering wheel will jerk in one direction and wobble violently I will grab it to correct it and basically fight to keep it in the lane so I have to pull over and try again. I checked all steering components had it looked at by a mechanic and cannot figure out what could be the issue. It is very dangerous and terrifying to drive since it happens out of nowhere at random.
Tires · reported Feb 18, 2023
LT275/65/R18 Tire developed a massive approximately 18in x 3in bubble on the inner section of tread causing significant vibration and excessive wear in that area in less than 50 miles
Electrical System · at 275,000 miles · reported Aug 14, 2020
While driving, the engine just quits and loses all power. I have to shift into neutral, turn the key all the way to off, and restart the engine. Sometimes it starts right up, other times it takes several (Many) tries to get the engine to restart. It can go 200 miles without killing, and then kill 5 times in 5 miles. The issue appears to be similar to the recall 05s34 (Nhtsa campaign number: 05v270000), but that's specific to diesel engines, and my truck has a gasoline engine.
Engine · at 135,000 miles · reported Feb 26, 2018
The contact owns a 2005 ford excursion. While undergoing routine service by an independent mechanic, the technician noticed that the coolant leaking through the engine cylinder and the head gaskets needed to be replaced. The vehicle was not repaired. The vehicle was not taken to a dealer. The manufacturer informed the contact that the VIN was not included in a recall. The approximate failure mileage was 135,000. The VIN was not available.
Power Train · at 120,000 miles · reported Jul 21, 2017
The contact owns a 2005 ford excursion. While driving at an unknown speed, the vehicle stalled, shut off, and the check engine warning indicator illuminated. The vehicle was towed to the contact's residence. The dealer was contacted (Buss ford, in mchenry, il) who stated that there was no recall. The manufacturer was made aware of the failure and stated that there was no recall. The failure was not diagnosed. The failure mileage was approximately 120,000.

Other Ford Excursion years

Compare all Ford Excursion years · All Ford models

Frequently asked questions

Does the 2005 Ford Excursion have any recalls?

Yes — NHTSA lists 2 recalls for the 2005 Ford Excursion: 11V-352 (exterior lighting), 05V-270 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2005 Ford Excursion?

Owners report electrical system problems most often (20 reports), followed by engine and engine cooling (14). The typical mileage when problems were reported is about 84,000 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.