2004 Ford Excursion recalls and problems

The 2004 Ford Excursion has 2 safety recalls and 95 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
2
Complaints
95
Crashes / fires
4 / 3
Injuries / deaths
3 / 0

Recalls may cover only some 2004 Ford Excursion vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Ford Excursion recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 05V-270: Electrical System

Reported Jun 10, 2005 · 180,104 vehicles affected · FORD MOTOR COMPANY

Problem: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

Risk: Should the engine stall, a vehicle crash could occur.

Fix: Dealers will upgrade the fuel injection control module (Ficm) wire harness or replaced, and/or have a new injection control pressure (Icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

2004 Ford Excursion problems reported by owners

Problem areaReports
Engine and Engine Cooling23
Electrical System23
Vehicle Speed Control9
Power Train7
Engine7
Tires6
Visibility5
Fuel System, Gasoline5
Service Brakes, Hydraulic4
Fuel System, Diesel4
Seats3
Suspension3

Most reported parts

  • Electrical System › Wiring — 8
  • Engine and Engine Cooling › Engine › Diesel — 7
  • Engine and Engine Cooling › Engine — 6
  • Visibility › Glass, Side/Rear — 3
  • Power Train › Automatic Transmission — 3
  • Seats › Mid/Rear Assembly — 2
  • Tires › Tread/Belt — 2
  • Vehicle Speed Control › Cruise Control — 2

Typical mileage at the time of the problem: 82,500 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Ford Excursion complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Unknown or Other · reported Aug 12, 2021
Was driving home from work at a light on a uphill street and all of a sudden lost all power engine shut down was extremely hard to slam vehicle into park was in very high traffic road at a very busy time of day!! Had to get towed vehicle would just crank n no start
Electrical System · at 59,000 miles · reported Mar 30, 2021
Total loss of engine power massive amount black soot exiting exhaust while driving recall # 05v270000 was not performed on vehicle ( I AM the original owner) never received notice in mail and dealer somehow missed this "work" and ford should have followed through on this situation. Other repairs done to this vehicle to "fix" this problem was to drain the fuel tank (Algae in fuel was the excuse-no algae) fuel pump and filter rail (Not problem) two turbochargers were replaced due to excessive sooting (One warranty one at my expense) EGR valves and a cam sensor (Ford knows the problems exist…
Power Train · at 200,000 miles · reported Dec 2, 2019
Car was sitting, engine running, in park for 10 minutes and then suddenly with no one inside, moved forward and crashed into the window of a business. There was a witness there.
Air Bags · at 312,000 miles · reported Jul 6, 2019
The air bag clockspring has broken which as triggered a airbag light also my horn and controls have stopped working. The clockspring has been discontinued and isnt available. Need a solution to this asap
Fuel System, Gasoline · at 24,096 miles · reported Feb 9, 2015
The contact owns a 2004 ford excursion. The contact stated that while driving at an unknown speed, the vehicle failed to accelerate without warning. The vehicle was taken to an independent mechanic. The technician diagnosed that the fuel injection control module needed to be replaced. No repairs were made to the vehicle. The manufacturer was made aware of the failure. The failure mileage was 24,096.

Other Ford Excursion years

Compare all Ford Excursion years · All Ford models

Frequently asked questions

Does the 2004 Ford Excursion have any recalls?

Yes — NHTSA lists 2 recalls for the 2004 Ford Excursion: 11V-352 (exterior lighting), 05V-270 (electrical system). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Ford Excursion?

Owners report engine and engine cooling problems most often (23 reports), followed by electrical system (23). The typical mileage when problems were reported is about 82,500 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.