2002 Ford Excursion recalls and problems

The 2002 Ford Excursion has 4 safety recalls and 129 owner complaints filed with NHTSA. Recall repairs are free at any Ford dealer.

Recalls
4
Complaints
129
Crashes / fires
13 / 9
Injuries / deaths
11 / 0

Recalls may cover only some 2002 Ford Excursion vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Ford Excursion recalls

Recall 11V-352: Exterior Lighting

Reported Jul 13, 2011 · 26,715 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (Slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

Risk: Non-functioning lights could increase the risk of a crash.

Fix: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

Recall 09V-399: Vehicle Speed Control

Reported Oct 13, 2009 · 4,500,000 vehicles affected · FORD MOTOR COMPANY

Problem: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (Scds). The scds may leak internally and then overheat, smoke, or burn.

Risk: A vehicle fire could occur with or without the engine running.

Fix: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. On 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the ABS control module connector and repair as necessary. Repairs will be completed free of charge. The safety recall began on october 27, 2009. Owners may contact ford at 1-888-222-2751.

Recall 07V-553: Engine and Engine Cooling

Reported Dec 5, 2007 · 1,176,000 vehicles affected · FORD MOTOR COMPANY

Problem: On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.

Risk: In the event of an engine stall, a crash could result without warning.

Fix: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. The recall began on december 29, 2007. Owners may contact ford at 1-866-436-7332.

Recall 06V-286: Vehicle Speed Control

Reported Aug 1, 2006 · 1,200,000 vehicles affected · FORD MOTOR COMPANY

Problem: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.

Risk: Overheating could result in smoke or burn and an underhood fire.

Fix: Dealers will install a fused wiring harness into the speed control system free of charge. The recall began on august 7, 2006. Owners may contact ford at 1-866-436-7332. (Note: also see recalls 05v017 and 05v388)

2002 Ford Excursion problems reported by owners

Problem areaReports
Engine and Engine Cooling31
Tires28
Vehicle Speed Control16
Service Brakes, Hydraulic15
Electrical System10
Structure6
Engine6
Steering5
Suspension5
Visibility4
Power Train4
Fuel System, Gasoline4

Most reported parts

  • Engine and Engine Cooling › Engine — 8
  • Tires › Tread/Belt — 7
  • Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 6
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 4
  • Tires › Sidewall — 4
  • Engine and Engine Cooling › Engine › Diesel — 4
  • Engine and Engine Cooling › Engine › Gasoline — 3
  • Air Bags › Frontal — 2

Typical mileage at the time of the problem: 63,050 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Ford Excursion complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Structure · at 201,352 miles · reported Mar 29, 2021
Large patches of paint topcoat peeling from vehicle roof, absolutely no evidence of primer having bonded/ adhering to separated topcoat, peeled paint is identical on both sides, obviously primer intended to integrate topcoat with substrate was faulty and not acceptable.
Engine · at 210,000 miles · reported Sep 5, 2019
The contact owns a 2002 ford excursion. The contact stated that each time she drove the vehicle, it stalled without warning. After the failures, all the warning indicators illuminated on the instrument panel. The contact coasted the vehicle over to the side of the road and waited a minute or more to restart the vehicle. Sometimes, it took up to four attempts before the vehicle would restart. When the vehicle was restarted, it hesitated to move. The vehicle was taken to an independent mechanic where it was diagnosed, but the technician could not find a failure code. The vehicle was not taken to…
Electrical System · reported Mar 28, 2018
Was driving on highway and vehicle all of a sudden lost power kept pressing the gas pedal and it wouldn't go as felt like you wanted to turn off it would stall we have checked everything in the truck engine everything and everything seems good transmission does not have any metal shavings I did notice that for some reason the electrical panel have melted it was all completely melted and they believe that the transmission is also melted and stuck together I'm not sure because we still haven't I mean transmission has no signs that something wrong with it I think this is very thing I think this…
Steering · at 259,000 miles · reported Jan 15, 2018
While backing the vehicle I felt a pop and then there was no steering control. I looked under the vehicle and found that the tie rod connection to the pitman arm had snapped.
Tires · at 166,000 miles · reported Jun 27, 2017
The contact owns a 2002 ford excursion equipped with sunfull mont-pro ht781 tires, size: lt265/75/16. While driving 65 MPH, the vehicle vibrated abnormally. The vehicle was taken to an independent mechanic to be diagnosed. The contact was informed that the rear passenger side tire tread separated, which caused a bubble in the tire. Within less than a thousand miles later, the front driver's tire also experienced the failure. The retail facility where the tires were sold and installed was not contacted. The tire manufacturer was not notified of the failure. The VIN was unknown. The approximate…

Other Ford Excursion years

Compare all Ford Excursion years · All Ford models

Frequently asked questions

Does the 2002 Ford Excursion have any recalls?

Yes — NHTSA lists 4 recalls for the 2002 Ford Excursion: 11V-352 (exterior lighting), 09V-399 (vehicle speed control), 07V-553 (engine and engine cooling), 06V-286 (vehicle speed control). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Ford Excursion?

Owners report engine and engine cooling problems most often (31 reports), followed by tires (28). The typical mileage when problems were reported is about 63,050 miles.

Are Ford recall repairs free?

Yes. Safety recall repairs are free at authorized Ford dealers, whether you are the first owner or bought the car used.