2020 Volvo XC40 recalls
Recall 20V-144: Forward Collision Avoidance
Reported Mar 12, 2020 · 121,605 vehicles affected · Volvo Car USA LLC
Problem: Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.
Risk: If the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.
Fix: Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29998.
2020 Volvo XC40 problems reported by owners
| Problem area | Reports | |
|---|
| Electrical System | 4 | |
| Engine | 4 | |
| Service Brakes | 3 | |
| Forward Collision Avoidance | 3 | |
| Power Train | 3 | |
| Seat Belts | 1 | |
| Unknown or Other | 1 | |
| Lane Departure | 1 | |
| Air Bags | 1 | |
| Visibility/Wiper | 1 | |
| Exterior Lighting | 1 | |
| Back Over Prevention | 1 | |
Most reported parts
- Forward Collision Avoidance › Automatic Emergency Braking — 2
- Forward Collision Avoidance › Warnings — 1
- Lane Departure › Assist — 1
- Electrical System › Software — 1
- Back Over Prevention › Sensing System › Camera — 1
Typical mileage at the time of the problem: 30,453 miles (median of owner reports).
Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.
Recent 2020 Volvo XC40 complaints
Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.
Engine · reported Nov 10, 2026
Repeat exhaust leak at the exhaust manifold gasket on a 2020 XC40 2.0L turbo, which allows exhaust gases to escape in the engine bay. In August 2023 at about 37,000 miles the car made a fluttering noise on cold starts and under acceleration that seemed to come from the passenger front floorboard area. The Volvo dealer smoke-tested the exhaust system, confirmed an exhaust leak from the exhaust manifold, and replaced the exhaust manifold gaskets under warranty. At around 55,000 miles the same fluttering/rattling noise returned on cold starts and hard acceleration. In March 2026 at 65,847 miles…
Electrical System · reported Aug 19, 2026
The cooling system cracked, malfunctioned and caused a domino effect of multiple repair issues costing at least $5,200. My car is currently at a Volvo dealer. My Safety: The possibility of the hot engine and hot wires could have resulted in a fire. This problem HAS been reproduced and confirmed by a Volvo dealer. The vehicle overheating was witnessed by the Fire Department and local police.. As far as sufficient Warning Lights or dashboard indications, the ONLY messages I received were 1} About 5 p.m. EST Battery indicator (at which point I pulled over immediately into Batteries Plus who said…
Back Over Prevention · reported May 23, 2026
The rear backup camera display system failed, resulting in a completely blank or black center infotainment screen when the vehicle is shifted into reverse. Yes, the vehicle and its Sensus infotainment system software logs are available for inspection upon request. My safety and the safety of pedestrians were put at immediate risk because the sudden failure of the rearview camera created a severe blind spot directly behind the vehicle. This loss of visibility prevents the driver from seeing small children, pedestrians, or obstacles while backing up. Furthermore, this software malfunction causes…
Power Train · reported Jan 5, 2026
On 01/04/2026, while operating a gas-powered 2024 Volvo XC40, the vehicle experienced a catastrophic Sudden Unintended Acceleration (SUA) event while stationary at a red light. With the service brake fully depressed, the internal combustion engine began to surge and rev uncontrollably, making loud noises. The engine torque increased in direct response to increased brake pressure, eventually overcoming the braking system and forcing the vehicle forward into the 3-way intersection. Technical Details: Brake-Throttle Override (BTO) Failure: The vehicleâs safety logic failed to prioritize the…
Electrical System · reported Apr 9, 2024
During night rainstorm, front and rear wipers, turn signals and high beams all failed. This was the result of a design defect that allows water from panoramic moonroof to drain into the floor where it compromises electrical connections and modules. In addition to potentially catastrophic safety component (wipers, high beams and turn signals) failures, the water damage compromised the seat belts, as well, which also required repairs. Insurance adjuster confided that this is a frequent, common problem. Repairs took 10 days and cost $8700! Both the insurance adjuster and the dealer stated that…
Frequently asked questions
Does the 2020 Volvo XC40 have any recalls?
Yes — NHTSA lists 1 recall for the 2020 Volvo XC40: 20V-144 (forward collision avoidance). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
What is the most common problem with the 2020 Volvo XC40?
Owners report electrical system problems most often (4 reports), followed by engine (4). The typical mileage when problems were reported is about 30,453 miles.
Are Volvo recall repairs free?
Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.