2004 Volvo V40 recalls and problems

The 2004 Volvo V40 has 3 safety recalls and 4 owner complaints filed with NHTSA. Recall repairs are free at any Volvo dealer.

Recalls

Complaints

Crashes / fires

1 / 0

Injuries / deaths

0 / 0

Recalls may cover only some 2004 Volvo V40 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Volvo V40 recalls

Recall 04V-493: Service Brakes, Hydraulic

Reported Oct 14, 2004 · 1,719 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain passenger vehicles, the non-return valve may crack due to a poor weld causing a vacuum leak.

Risk: If this occurs, more brake pedal force may be required to stop the vehicle and/or may experience a rough engine idle, which could result in a crash.

Fix: Dealers will inspect, and if necessary, replace the vacuum hose. The recall began on november 29, 2004. Owners should contact volvo cars at 1-800-458-1552.

Recall 03V-424: Fuel System, Gasoline

Reported Oct 24, 2003 · 15,067 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: On certain sedans and station wagons, there may be a fuel leak from the fuel rail due to inadequate welding.

Risk: Fuel leakage in the presence of an ignition source could result in a fire.

Fix: Dealers will install a V-clamp to the fuel rail. Owner notification began on january 28, 2004. Owners should contact volvo at 1-800-458-1552.

Recall 03V-284: Equipment

Reported Aug 1, 2003 · 220,407 vehicles affected · VOLVO CARS OF N.A. LLC.

Problem: Certain passenger cars fail to comply with the requirements of federal motor vehicle safety standard no. 225, "child restraint anchorage systems." the second isofix guide was not installed in these vehicles and, in certain cases, the owner's manual isofix information is incorrect.

Risk: This does not meet the requirements of the standard.

Fix: Owners will receive a letter/package consisting of the second isofix guide with installation instructions, and in certain cases, the corrected owner's manual may be provided. If the owner wants to take their vehicle to a volvo dealer for installation of the guide, it will be performed at no charge to the owner. Owner notification began on december 19, 2003. Owners should contact volvo at 1-800-458-1552.

2004 Volvo V40 problems reported by owners

Problem area	Reports
Service Brakes, Hydraulic	1
Structure	1
Air Bags	1
Service Brakes	1

Most reported parts

Service Brakes, Hydraulic › Power Assist › Hydraulic › Hoses, Lines/Piping, and Fittings — 1
Air Bags › Side/Window — 1

Typical mileage at the time of the problem: 87,036 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Volvo V40 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes · at 44,000 miles · reported Jun 24, 2016

The contact owns a 2004 volvo v40. While driving 15 MPH, the brakes malfunctioned. The contact depressed the brake pedal to the floorboard in order to stop the vehicle. The vehicle was not diagnosed nor repaired. The manufacturer was made aware of the issue. The failure mileage was 44,000.

Air Bags · at 87,036 miles · reported Feb 7, 2008

The driver's side airbag has failed for no apparent reason. The cost of repair will be around $900.00 the car was purchased 4 years ago. That is a very costly repair for a relatively young vehicle. I asked the service representative at my authorized volvo repair shop if I should expect the right side to fail as soon as I repair the left one. He said "no, the right never goes out." "I had one in just last week- exact same problem as yours."

Structure · reported Jul 22, 2005

Dt: consumer states when there is a sun glare on the dashboard there isn't enough illumination. The consumer was unable to see the instruments on the dashboard. The consumer took the vehicle to the dealership and was told there was nothing that could be done about it. The consumer stated a flash light must be used to see the instruments on the panel.

Service Brakes, Hydraulic · reported May 23, 2005

On april 13, 2005 at approximately 4 PM, I was backing my v40 volvo 2004 wagon out of a parking space at the kossman garage, liberty avenue,pittsburgh, pa, going slowly because it was a tight space, when my brakes did not work, at all. Despite pushing my brakes as far as they would go, the car did not stop, and crashed into a concrete support beam, crashing in the entire back window and denting the back bumper vertically where the tall concrete beam hit it. Thank goodness, no people were hurt, and I was not injured either. No other vehicles were damaged, because the beam was directly behind…

Other Volvo V40 years

20042003 2002 2001 2000

Compare all Volvo V40 years · All Volvo models

Frequently asked questions

Does the 2004 Volvo V40 have any recalls?

Yes — NHTSA lists 3 recalls for the 2004 Volvo V40: 04V-493 (service brakes, hydraulic), 03V-424 (fuel system, gasoline), 03V-284 (equipment). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Volvo V40?

Owners report service brakes, hydraulic problems most often (1 reports), followed by structure (1). The typical mileage when problems were reported is about 87,036 miles.

Are Volvo recall repairs free?

Yes. Safety recall repairs are free at authorized Volvo dealers, whether you are the first owner or bought the car used.