2021 Toyota RAV4 Prime recalls and problems

The 2021 Toyota RAV4 Prime has 4 safety recalls and 99 owner complaints filed with NHTSA. Recall repairs are free at any Toyota dealer.

Recalls
4
Complaints
99
Crashes / fires
12 / 1
Injuries / deaths
5 / 0

Recalls may cover only some 2021 Toyota RAV4 Prime vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2021 Toyota RAV4 Prime recalls

Recall 23V-478: Electrical System

Reported Jul 12, 2023 · 43,442 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021-2022 RAV4 Prime and 2022 Lexus NX450h+ plug-in hybrid electric (PHEV) vehicles. The electric current rectifying module contained within the DC-DC converter may have been damaged during production, which can result in an electrical short-circuit.

Risk: A short circuit can cause the DC-DC converter to overheat, increasing the risk of a vehicle fire.

Fix: Owners are advised not to charge their vehicles when the ambient air temperature is below or expected to drop below 41 degrees Fahrenheit (5 degrees Celsius). Dealers will replace the DC-DC converter, free of charge. Owner notification letters were mailed December 29, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TB07/23LB01.

Recall 23V-041: Electrical System

Reported Feb 2, 2023 · 16,679 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021 RAV4 Prime Plug-In Hybrid vehicles. During certain cold weather driving conditions, while driving in EV Mode, the hybrid vehicle control engine control unit (HEV ECU) software may cause the hybrid system to shut down if the accelerator is rapidly pressed to further accelerate the vehicle, resulting in a stall.

Risk: An engine stall increases the risk of a crash.

Fix: Dealers will update the HEV ECU software, free of charge. Owner notification letters are expected to be mailed February 27, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TA01.

Recall 22V-239: Electronic Stability Control (ESC)

Reported Apr 13, 2022 · 458,110 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota Engineering & Manufacturing (Toyota) is recalling certain 2022 Lexus LX 600, Lexus NX 350h, Lexus NX 450h+, Toytoa RAV4 Hybrid, 2021-2022 Lexus LS 500h, Toyota Mirai, RAV4 PRIME, Sienna, Venza, and 2020-2022 Toyota Highlander Hybrid vehicles. The Skid Control ECU software may not turn on the Vehicle Stability Control (VSC) system when the vehicle is restarted after the driver has disabled the VSC system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 126, "Electronic Stability Control Systems."

Risk: Driving with a deactivated stability control system increases the risk of a crash.

Fix: Dealers will update the Skid Control ECU software, free of charge. Owner notification letters were mailed May 27, 2022. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 22TA03. Lexus' number for this recall is 22LA01.

Recall 20V-698: Exterior Lighting

Reported Nov 12, 2020 · 413 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021 RAV4 Prime vehicles. The headlight aiming caps may have been improperly closed, allowing for horizontal adjustment of the headlight beam. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Risk: Adjusting the horizontal headlight beam can increase glare, reducing the visibility of an oncoming driver or the vehicle operator, increasing the risk of a crash.

Fix: Toyota will notify owners, and dealers will close the aiming caps on the headlights, free of charge. The recall began January 6, 2021. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 20TA15.

2021 Toyota RAV4 Prime problems reported by owners

Problem areaReports
Electrical System37
Unknown or Other24
Fuel/Propulsion System18
Service Brakes16
Forward Collision Avoidance11
Air Bags5
Vehicle Speed Control5
Power Train5
Lane Departure3
Engine3
Visibility/Wiper3
Seat Belts2

Most reported parts

  • Forward Collision Avoidance › Automatic Emergency Braking — 8
  • Forward Collision Avoidance › Warnings — 3
  • Lane Departure › Warning — 2
  • Structure › Body — 1
  • Seat Belts › Status Indicator Switch — 1
  • Lane Departure › Assist — 1
  • Vehicle Speed Control › Accelerator Pedal — 1
  • Back Over Prevention › Warnings — 1

Typical mileage at the time of the problem: 9,300 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2021 Toyota RAV4 Prime complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Electrical System · reported Jun 7, 2026
Observed arcing noises and strong electrical fire smell upon plugging in L2 EVSE charging cable. MIL lit, Hybrid Vehicle Charging System codes active; vehicle refused to charge afterwards. Self-diagnosed and repaired defective 6.6 kW onboard charger. See pics of clear arcing damage withing charging unit - possible fire risk.
Unknown or Other · reported May 22, 2026
Something needs to be done because Toyota is stalling on sending out a critical safety component that has been recalled in thousands of vehicles. It is the HV floor wire connector, when the corrosion is beyond repair, the parts have been back ordered for months. Toyota and dealerships are not approving loaner vehicles. This is a serious safety issue because: If the wire corrodes or shorts out, the vehicle can experience unexpected power loss, stalling, or complete hybrid system failure. this could happen in the middle of driving in fast, traffic, leading to serious injury or loss of life. I…
Visibility/Wiper · reported May 5, 2026
Random windshield crack that appeared out of no where when leaving work. 4 hour time span of video shows no foul play, nobody was mowing the yard. No way anything hit it - I confirmed. Crack started to expand up and out both ways. Can run my finger along the entire crack without any surface impacts or bumps felt. First noted crack 4/29 and has expanded since.
Latches/Locks/Linkages · reported May 4, 2026
Front Driver side and front passenger side door actuator has failed. Locks are non responsive to key fob or interior master switch. The door locks have to be manually unlocked with the key or by the individual in the vehicle. It is a complete safety hazard. My local Toyota dealer has quoted me $1,767 to fix the two faulty actuators. The car is 5 years old with 89,000 miles.
Visibility/Wiper · reported Apr 30, 2026
Sunroof exploded while driving down the freeway. Covering the occupants in glass, including the driver, this caused cuts from glass shards. This is a known issue to Toyota. They decided not to do a recall. They are lucky that the sunroof exploding did not cause a fatal accident.

Other Toyota RAV4 Prime years

Compare all Toyota RAV4 Prime years · All Toyota models

Frequently asked questions

Does the 2021 Toyota RAV4 Prime have any recalls?

Yes — NHTSA lists 4 recalls for the 2021 Toyota RAV4 Prime: 23V-478 (electrical system), 23V-041 (electrical system), 22V-239 (electronic stability control (esc)), 20V-698 (exterior lighting). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2021 Toyota RAV4 Prime?

Owners report electrical system problems most often (37 reports), followed by unknown or other (24). The typical mileage when problems were reported is about 9,300 miles.

Are Toyota recall repairs free?

Yes. Safety recall repairs are free at authorized Toyota dealers, whether you are the first owner or bought the car used.