2006 Toyota Highlander Hybrid recalls and problems

The 2006 Toyota Highlander Hybrid has 6 safety recalls and 370 owner complaints filed with NHTSA. Recall repairs are free at any Toyota dealer.

Recalls
6
Complaints
370
Crashes / fires
34 / 7
Injuries / deaths
10 / 2

Recalls may cover only some 2006 Toyota Highlander Hybrid vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2006 Toyota Highlander Hybrid recalls

Recall 13V-396: Hybrid Propulsion System

Reported Sep 4, 2013 · 133,081 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota is recalling certain model year 2006-2010 Highlander hybrid vehicles manufactured February 16, 2005, through July 29, 2010; and model year 2006-2008 Lexus RX400h vehicles manufactured February 23, 2005, through December 2, 2008. The Intelligent Power Module (IPM) inside the inverter module may contain transistors that have higher operating temperatures than the solder can support and the transistors may be heat damaged by the solder. If this occurs, various warning lamps, including the malfunction indicator lamp, slip indicator light, brake system warning light, and master warning light, will be illuminated on the instrument panel.

Risk: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. It is possible that the hybrid system will shut down while the vehicle is being driven, causing the vehicle to stall unexpectedly, increasing the risk of a crash.

Fix: Toyota will notify owners, and dealers will replace the IPM free of charge. Owners may contact Toyota at 1-800-331-4331. Vehicles that had their IPM replaced under recall 11V-342 are not affected by this campaign.

Recall 11V-539: Engine and Engine Cooling

Reported Nov 9, 2011 · 420,326 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota is recalling certain model year 2004 avalon vehicles; 2004 and 2005 camry, camry solara, highlander, and sienna vehicles, 2006 highlander hybrid; 2004 and 2005 lexus es330 and rx330; and 2006 lexus rx400h vehicles manufactured from june 1, 2004 through march 31, 2005, equipped with the 1mz-fe or 3mz-fe engine. The amount of adhesive agent applied between the outer ring and the torsional rubber damper (Inner ring) in the crankshaft pulley may be inadequate. If the adhesive is insufficient, there is a possibility that the outer ring may become misaligned and it may not properly rotate with the inner ring, causing noise and/or illumination of the battery discharge indicator light.

Risk: In some cases, the belt for the power steering pump may become detached from the pulley which could result in a loss of power steering and a sudden increase in steering effort, increasing the risk of a crash.

Fix: Toyota will notify owners, and dealers will check the crankshaft pulley to identify whether it was produced by the U.S. Supplier. If so, the dealer will replace the pulley with a new one at no charge. The safety recall is expected to begin during early january 2012. Owners may contact toyota at 1-800-331-4331.

Recall 11V-342: Electrical System

Reported Jun 29, 2011 · 82,273 vehicles affected · Toyota Motor Engineering & Manufacturing

Problem: Toyota is recalling certain model year 2006-2007 highlander hybrid and lexus rx400h passenger cars manufactured from february 16, 2005, through august 30, 2006. A module inside the inverter module may contain inadequately soldered transistors that during high-load driving, may be damaged by heat caused by the large current. If this occurs, various warning lamps, including the malfunction indicator lamp, slip indicator light, brake system warning light, and master warning light, will be illuminated on the instrument panel.

Risk: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. It is possible that the hybrid system will shut down while the vehicle is being driven, causing the vehicle to stall unexpectedly, increasing the risk of a crash.

Fix: Toyota/lexus mailed an interim owner notification on july 19, 2011 to advise owners of this recall and the fact that they will receive a future notice when parts become available to complete repairs. Toyota dealers will inspect the hybrid inverter production number to determine whether the inverter contains suspect transistors and replace the module free of charge. Owners may contact toyota at 1-800-331-4331.

Recall 11V-112: Vehicle Speed Control

Reported Feb 24, 2011 · 769,379 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: Toyota is recalling certain model year 2004-2006 highlander, highlander hybrid, and model year 2004-2007 lexus rx330, rx350, and rx400h vehicles. If the forward retention clip used to secure the floor carpet cover, which is located in front of the center console, is not installed properly the cover may lean toward the accelerator pedal and interfere with the accelerator pedal arm.

Risk: If this occurs, the accelerator pedal may temporarily become stuck in a partially depressed position rather than return to the idle position. A stuck accelerator pedal may result in unintended and sustained vehicle speeds and make it difficult to stop, increasing the risk of a vehicle crash.

Fix: Dealers will replace the floor carpet cover with a newly designed one free or charge. The safety recall is expected to begin during march 2011. Owners may contact toyota at 1-800-331-4331.

Recall 09V-223: Equipment

Reported Jun 15, 2009 · 27,080 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: Toyota is recalling 27,080 model year 2005 through 2010 passenger cars built from september 1, 2005 to may 4, 2009. These vehicles were not equipped with load carrying capacity modification labels which fails to conform with the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims."

Risk: Incorrect load carrying capacity modification labels could result in the vehicle being overloaded, increasing the risk of a crash.

Fix: Toyota will notify owners and provide them with a new, accurate label to be installed over the inaccurate label free of charge. The safety recall began on august 18, 2009. Owners may contact toyota at 1-888-270-9371.

Recall 06V-253: Vehicle Speed Control

Reported Jul 13, 2006 · 367,594 vehicles affected · TOYOTA MOTOR NORTH AMERICA, INC.

Problem: On certain sport utility and hybrid vehicles, the two retaining clips for the driver's side forward center console can become loose. If both clips separate from the floor carpet cover, the cover may lean toward the accelerator pedal, causing interference with the accelerator pedal rod.

Risk: This condition may interfere with the accelerator pedal returning to the idle position increasing the risk of a crash.

Fix: Dealers will replace the two floor carpet cover retaining clips free of charge. The recall began on july 24, 2006, and should be completed by early september 2006. Owners may contact toyota at 1-800-331-4331 or lexus at 1-800-255-3987.

2006 Toyota Highlander Hybrid problems reported by owners

Problem areaReports
Service Brakes76
Electrical System74
Hybrid Propulsion System45
Service Brakes, Hydraulic42
Vehicle Speed Control33
Engine and Engine Cooling28
Steering25
Engine25
Electronic Stability Control (ESC)24
Service Brakes, Electric21
Power Train20
Exterior Lighting15

Most reported parts

  • Hybrid Propulsion System › Inverter — 40
  • Engine and Engine Cooling › Engine — 6
  • Power Train › Automatic Transmission — 4
  • Air Bags › Frontal — 2
  • Steering › Electric Power Assist System — 2
  • Electrical System › 12v/24v/48v Battery — 2
  • Equipment › Appliance › Air Conditioner — 1
  • Engine and Engine Cooling › Engine › Gasoline — 1

Typical mileage at the time of the problem: 95,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2006 Toyota Highlander Hybrid complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Hybrid Propulsion System · at 150,455 miles · reported Jan 15, 2026
The contact owns a 2006 Toyota Highlander Hybrid. The contact stated that while driving 72 MPH, the vehicle failed to accelerate as intended while depressing the accelerator pedal. The check engine and traction control warning lights were illuminated. Additionally, the "Check Hybrid System", "Check AWD", and "Check VCS" messages were displayed. The contact was able to coast to the side of the road and had the vehicle towed to the residence. The contact notified an independent mechanic of the failure, and the mechanic stopped by the residence. The independent mechanic retrieved a DTC that the…
Hybrid Propulsion System · at 280,000 miles · reported Jan 17, 2023
The contact owns a 2006 Toyota Highlander Hybrid. The contact stated while driving 65 MPH, the vehicle stalled with the check hybrid system and two other unknown warning lights illuminated. The contact managed to coast the vehicle to the side of the highway; however, the vehicle failed to restart. Due to the failure, the vehicle was towed to an independent mechanic where a diagnostic test was performed. The mechanic discovered that there was a leak in the inverter cooling system. Upon investigation, the contact discovered an unknown recall that was related to the failure. The manufacturer was…
Electronic Stability Control (ESC) · at 230,000 miles · reported Jan 26, 2020
We were driving down the highway I-30 east up a hill going appt 70 MPH when the car went into limp mode and slowed down to 10 MPH. Then went to only 1 MPH. We checked the battery connection, fuel cap, everything we found online to check.
Electrical System · at 150,000 miles · reported Dec 12, 2019
The contact owns a 2006 toyota highlander hybrid. The contact stated that the vehicle did not start and the hybrid warning indicator illuminated. The contact also stated that the vehicle was repaired three previous times by naguabo auto toyota (Carretera 31 KM 3.9, naguabo, pr 00718) regarding the hybrid module. The vehicle was not repaired again. The manufacturer was not notified of the failure. The approximate failure mileage was 150,000.
Electronic Stability Control (ESC) · reported Aug 2, 2019
Currently, the vehicle in motion, however it potentially causes unsafely if not fixed as requested. The reason I come to you for complaint, I do have a situation with carlson toyota and/or toyota motor groups. Here the situation what happens. I do have 2006 toyota highlander hybrid. I drove this SUV since 2009. I have a number of records from the same dealer to maintain the SUV safe. However, couple month ago on 04/22/2019, I got some of the dashboard light indicates anti-lock braking system (Abs) check light is on. I took the car to the carlson toyota dealer pay diagnosed fee $149.00 and the…

Other Toyota Highlander Hybrid years

Compare all Toyota Highlander Hybrid years · All Toyota models

Frequently asked questions

Does the 2006 Toyota Highlander Hybrid have any recalls?

Yes — NHTSA lists 6 recalls for the 2006 Toyota Highlander Hybrid: 13V-396 (hybrid propulsion system), 11V-539 (engine and engine cooling), 11V-342 (electrical system), 11V-112 (vehicle speed control), 09V-223 (equipment) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2006 Toyota Highlander Hybrid?

Owners report service brakes problems most often (76 reports), followed by electrical system (74). The typical mileage when problems were reported is about 95,000 miles.

Are Toyota recall repairs free?

Yes. Safety recall repairs are free at authorized Toyota dealers, whether you are the first owner or bought the car used.