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2004 Suzuki Aerio recalls and problems

The 2004 Suzuki Aerio has 1 safety recall and 14 owner complaints filed with NHTSA. Recall repairs are free at any Suzuki dealer.

Recalls
1
Complaints
14
Crashes / fires
3 / 0
Injuries / deaths
1 / 0

Recalls may cover only some 2004 Suzuki Aerio vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 Suzuki Aerio recalls

Recall 07V-307: Power Train

Reported Jul 15, 2007 · 14,251 vehicles affected · AMERICAN SUZUKI MOTOR CORP.

Problem: On certain vehicles equipped with 5-speed manual transmissions, due to improper shape of the clip, the retaining clip that keeps the gear shift cable attached to the gear shift lever can contact the gear shift lever housing if excessive lateral force is applied when shifting to first gear.

Risk: Repeated shifting in this manner can eventually cause the retaining clip to break. If the retaining clip breaks, the shift cable can become disconnected from the shift lever, resulting in loss of the ability to change transmission gears.

Fix: Dealers will replace the gear shift cable retaining clip with a clip that has a different shape. The recall began on august 13, 2007. Owners may contact american suzuki at 1-800-934-0934.

2004 Suzuki Aerio problems reported by owners

Problem areaReports
Tires6
Suspension3
Visibility2
Power Train2
Vehicle Speed Control1
Seat Belts1
Service Brakes, Hydraulic1
Exterior Lighting1
Electrical System1
Equipment1
Electronic Stability Control (ESC)1
Unknown or Other1

Most reported parts

  • Suspension › Rear — 2
  • Tires › Tread/Belt — 1
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 1
  • Visibility › Windshield — 1
  • Exterior Lighting › Tail Lights — 1
  • Visibility › Rearview Mirrors/Devices › Exterior — 1
  • Electrical System › 12v/24v/48v Battery — 1

Typical mileage at the time of the problem: 20,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 Suzuki Aerio complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Power Train · at 220,886 miles · reported Jan 22, 2026
The contact owns a 2004 Suzuki Aerio. The contact stated that the gear shifter was loose. The gear shifter was shifted, but the vehicle failed to respond. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 220,886.
Unknown or Other · at 138,300 miles · reported Jul 8, 2018
Tech. Advised replace the gear shift cable improper (Shape) of clip. Recall aug. 13, 2007. Filed wrong VIN number originally given #11109578 7/5/18
Equipment · at 20,000 miles · reported Nov 25, 2009
My 2004 suzuki aerio sx's gas pedal will become trapped under the floormat if it's pressed to the floor. I've had this looked at by my dealer and I was told it was fixed. Nope, still does it. The problem is the retaining pin for the drivers floor mat is poorly made and doesn't keep the floormat in place allowing it to slide forward and jam the pedal down. Very exciting.
Electrical System · at 55,000 miles · reported Nov 27, 2007
The contact owns a 2004 suzuki aerio. While driving approximately 40 MPH, the check engine light illuminated and the vehicle hesitated. The vehicle would not restart. The wal-mart mechanic stated that the battery expanded and could explode. He tested the battery and stated that it was defective. The mechanic replaced the battery and stated that the cranks tested at 300, but should have been at 750. The engine light no longer illuminated when the battery was replaced. The contact paid $76 for the replacement and stated that the battery should last seven years. The current and failure mileages…
Tires · at 14,000 miles · reported Sep 2, 2007
I own a 2004 suzuki aerio AWD. The car seemed on the brink of hydroplaning at low rates of speed. At 14,000 miles the rear tires were completely bald and I purchased 4 new tires. The dealership attributed this to lack of rotation. Local tire shops stated this is a common problem with this model car. A full alignment was performed and regular rotation recommended. I had the car aligned and tires rotated every 5,00 miles. Again, I purchased 4 new tires at 42,000 miles after sliding off the road at a low rate of speed (Less than 10 MPH) and into a curb. The conditions were slippery and snowy. At…

Other Suzuki Aerio years

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Compare all Suzuki Aerio years · All Suzuki models

Frequently asked questions

Does the 2004 Suzuki Aerio have any recalls?

Yes — NHTSA lists 1 recall for the 2004 Suzuki Aerio: 07V-307 (power train). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 Suzuki Aerio?

Owners report tires problems most often (6 reports), followed by suspension (3). The typical mileage when problems were reported is about 20,000 miles.

Are Suzuki recall repairs free?

Yes. Safety recall repairs are free at authorized Suzuki dealers, whether you are the first owner or bought the car used.