2002 Suzuki Aerio recalls and problems

The 2002 Suzuki Aerio has 2 safety recalls and 13 owner complaints filed with NHTSA. Recall repairs are free at any Suzuki dealer.

Recalls
2
Complaints
13
Crashes / fires
2 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2002 Suzuki Aerio vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2002 Suzuki Aerio recalls

Recall 07V-307: Power Train

Reported Jul 15, 2007 · 14,251 vehicles affected · AMERICAN SUZUKI MOTOR CORP.

Problem: On certain vehicles equipped with 5-speed manual transmissions, due to improper shape of the clip, the retaining clip that keeps the gear shift cable attached to the gear shift lever can contact the gear shift lever housing if excessive lateral force is applied when shifting to first gear.

Risk: Repeated shifting in this manner can eventually cause the retaining clip to break. If the retaining clip breaks, the shift cable can become disconnected from the shift lever, resulting in loss of the ability to change transmission gears.

Fix: Dealers will replace the gear shift cable retaining clip with a clip that has a different shape. The recall began on august 13, 2007. Owners may contact american suzuki at 1-800-934-0934.

Recall 03V-223: Visibility

Reported Jun 16, 2003 · 5,319 vehicles affected · AMERICAN SUZUKI MOTOR CORP.

Problem: Certain passenger (111 my 2002 esteem, 777 my 2002 aerio, 2,368 my 2003 aerio) and sport utility (324 my 2002 grand vitara, 274 my 2003 grand vitara, 684 my 2002 grand vitara xl-7, and 781 my 2003 grand vitara xl-7) vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 212, 'windshield mounting." the windshield may not be properly secured to the vehicle body due to insufficient adhesion between the paint applied during the second-stage painting process and the paint applied during final-stage painting.

Risk: If the windshield is not properly secured, it may separate from the vehicle during a crash which could result in the ejection of unbelted occupants, increasing the risk of severe injury or death.

Fix: Dealers will inspect these vehicles. Vehicles that are found to have insufficient paint adhesion will either have the problem remedied by repainting, or will be replaced, or repurchased and destroyed. Owner notification began on july 8, 2003. Owners should contact suzuki at 1-800-934-0934.

2002 Suzuki Aerio problems reported by owners

Problem areaReports
Suspension5
Service Brakes, Hydraulic3
Structure3
Engine and Engine Cooling2
Latches/Locks/Linkages2
Visibility1
Tires1
Electrical System1
Power Train1

Most reported parts

  • Visibility › Windshield — 1
  • Service Brakes, Hydraulic › Foundation Components › Disc › Caliper — 1
  • Service Brakes, Hydraulic › Foundation Components › Disc › Rotor — 1
  • Suspension › Front › Control Arm › Lower Ball Joint — 1
  • Suspension › Front › Control Arm › Upper Ball Joint — 1
  • Suspension › Front — 1
  • Suspension › Front › Wheel Bearing — 1
  • Suspension › Front › Control Arm › Lower Arm — 1

Typical mileage at the time of the problem: 27,000 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2002 Suzuki Aerio complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Power Train · at 164,663 miles · reported Feb 6, 2017
The contact owns a 2002 suzuki aerio. The contact stated that the gear shifter failed. While the contact was in traffic, a loud grinding noise emitted and the gear shifter became stuck. The contact was able to place the gear into drive. The vehicle was driven to the contact's residence. The vehicle was not taken to the dealer for diagnostic testing. The vehicle was not repaired. The failure mileage was 164,663.
Engine and Engine Cooling · reported Dec 21, 2007
Quite a few of the screws or grommets that hold the body parts onto my car have fell out. My front bumper was barely bumped and it broke one of the clips on the bumper and is now tied up with a shoe string. My A/C compressor has already had to be replaced and for some reason the cooling fans are not working properly. The structure on this car is poor. The lock to the drivers side doow just spins now, so it needs to be replace. I have already had to replace the trunks lock due to same problem. I have had to replace the ignition switch also due to key not operating properly. Clips from both…
Latches/Locks/Linkages · at 40,000 miles · reported Apr 19, 2007
1. The screws that hold the door lock assembly simply fell out of the door 2. Passenger front door only opens when it wants, lock sticks 3. Body part screws have fallen off of the car causing body parts to fall off while driving. 4. Screws holding front bumper on fell out and bumper fell off. 5. Trunk lock simply turns in circular motion when trying to open with a key 6. Passenger front door sometimes will not stay closed due to lock assembly not functioning properly 7. Car will not go into 4th gear without warming up, yet all systems check ok when tested at mechanic shops. No one will do…
Engine and Engine Cooling · at 10,000 miles · reported Apr 4, 2006
Dt*: the contact stated the heat shield bolts on the motor continually became loose. The vehicle was taken to the dealer for tightening of bolts several times.
Tires · at 27,000 miles · reported May 31, 2005
Dt; has been having problems with tires. Has them rotated every 6 months. During this time, a knot was visible on the tire. Had to have it replaced, dealer said tires were dry rotting. Actually went to seperate dealers and they both noted the same thing in regards to the tires dry rotting. Now has to replace 2 more tires, there is plenty of tread on tires but dealer said if sidewall is struck with those knots a blowout will occur.

Other Suzuki Aerio years

Compare all Suzuki Aerio years · All Suzuki models

Frequently asked questions

Does the 2002 Suzuki Aerio have any recalls?

Yes — NHTSA lists 2 recalls for the 2002 Suzuki Aerio: 07V-307 (power train), 03V-223 (visibility). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2002 Suzuki Aerio?

Owners report suspension problems most often (5 reports), followed by service brakes, hydraulic (3). The typical mileage when problems were reported is about 27,000 miles.

Are Suzuki recall repairs free?

Yes. Safety recall repairs are free at authorized Suzuki dealers, whether you are the first owner or bought the car used.