2024 New Flyer XD35 recalls and problems
The 2024 New Flyer XD35 has 3 safety recalls. Recall repairs are free at any New Flyer dealer.
Recalls may cover only some 2024 New Flyer XD35 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.
2024 New Flyer XD35 recalls
Recall 25V-898: Electronic Stability Control (ESC), Service Brakes, Air
Problem: New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."
Risk: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Fix: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
Recall 25V-053: Fuel System, Diesel
Problem: New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.
Risk: A fuel leak in the presence of an ignition source increases the risk of a fire. An engine stall increases the risk of a crash.
Fix: Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Cummins customer service at 1-800-286-6467 or New Flyer customer service at 1-800-241-2947.
Recall 23V-722: Power Train
Problem: New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Risk: A sudden loss of drive power can increase the risk of a crash.
Fix: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-20.
Other New Flyer XD35 years
Frequently asked questions
Does the 2024 New Flyer XD35 have any recalls?
Yes — NHTSA lists 3 recalls for the 2024 New Flyer XD35: 25V-898 (electronic stability control (esc), service brakes, air), 25V-053 (fuel system, diesel), 23V-722 (power train). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.
Are New Flyer recall repairs free?
Yes. Safety recall repairs are free at authorized New Flyer dealers, whether you are the first owner or bought the car used.