Recall 25V-053: 2024 New Flyer XD35, 2024 New Flyer XD40 and 2 more

New Flyer of America, Inc. recall for fuel system, diesel, reported to NHTSA on Feb 3, 2025, covering about 210 vehicles.

NHTSA number
25V-053
Report date
Feb 3, 2025
Vehicles affected
210
Owners notified
Mar 11, 2025

The problem

New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.

The risk

A fuel leak in the presence of an ignition source increases the risk of a fire. An engine stall increases the risk of a crash.

The fix

Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Cummins customer service at 1-800-286-6467 or New Flyer customer service at 1-800-241-2947.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

Recall details

ManufacturerNew Flyer of America, Inc.
ComponentFuel System, Diesel › Delivery › Hoses, Lines/Piping, and Fittings
Recall started bythe manufacturer
NHTSA campaign number25V053000

Vehicles in this recall

VehicleModel years
New Flyer XD352024All years
New Flyer XD402024All years
New Flyer XD602024All years
New Flyer XDE602023, 2024All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 25V-053?

New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.

How is recall 25V-053 fixed?

Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Cummins customer service at 1-800-286-6467 or New Flyer customer service at 1-800-241-2947.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.