2004 GMC W4500 recalls and problems

The 2004 GMC W4500 has 1 safety recall and 1 owner complaint filed with NHTSA. Recall repairs are free at any GMC dealer.

Recalls
1
Complaints
1
Crashes / fires
0 / 0
Injuries / deaths
0 / 0

Recalls may cover only some 2004 GMC W4500 vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 GMC W4500 recalls

Recall 05V-168: Fuel System, Diesel

Reported Apr 20, 2005 · 253 vehicles affected · ISUZU MANUFACTURING SERVICES OF AMERICA

Problem: On certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. Fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.

Risk: Overflow fuel may result in high amount of diesel fuel leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. The recall began on october 27, 2005. Owners may contact isuzu at 1-800-255-6727.

2004 GMC W4500 problems reported by owners

Problem areaReports
Service Brakes, Hydraulic1
Fuel System, Diesel1

Most reported parts

  • Fuel System, Diesel › Storage › Tank Assembly — 1

Typical mileage at the time of the problem: 149,300 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 GMC W4500 complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Service Brakes, Hydraulic · at 149,300 miles · reported Jul 6, 2010
The contact owns a 2004 gmc w4500. The contact referenced NHTSA recall campaign id number: 05v168000, fuel system, diesel:storage:tank assembly. While driving 30 MPH the vehicle started to hesitate. He took the vehicle to a local mechanic and they cleaned the fuel tank. The following day he experienced the failure again and took the vehicle back to the mechanic. The fuel gauge was replaced. For two weeks a local mechanic performed diagnostic testing on the vehicle and the failure continued to occur. He called the manufacturer and the vehicle was not included in the recall. When he engaged the…

Other GMC W4500 years

Compare all GMC W4500 years · All GMC models

Frequently asked questions

Does the 2004 GMC W4500 have any recalls?

Yes — NHTSA lists 1 recall for the 2004 GMC W4500: 05V-168 (fuel system, diesel). Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 GMC W4500?

Owners report service brakes, hydraulic problems most often (1 reports), followed by fuel system, diesel (1). The typical mileage when problems were reported is about 149,300 miles.

Are GMC recall repairs free?

Yes. Safety recall repairs are free at authorized GMC dealers, whether you are the first owner or bought the car used.