Recall 05V-168: 2003–2004 Chevrolet W3500, 2003–2004 Chevrolet W4500 and 6 more

ISUZU MANUFACTURING SERVICES OF AMERICA recall for fuel system, diesel, reported to NHTSA on Apr 20, 2005, covering about 253 vehicles.

NHTSA number
05V-168
Report date
Apr 20, 2005
Vehicles affected
253
Owners notified
Oct 27, 2005

The problem

On certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. Fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.

The risk

Overflow fuel may result in high amount of diesel fuel leakage. Fuel leakage, in the presence of an ignition source, could result in a fire.

The fix

Dealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. The recall began on october 27, 2005. Owners may contact isuzu at 1-800-255-6727.

Notes

Recall no. 05053.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (Tty 1-800-424-9153), or go to http://www.safercar.gov.

Recall details

ManufacturerISUZU MANUFACTURING SERVICES OF AMERICA
ComponentFuel System, Diesel › Storage › Tank Assembly
Recall started bythe manufacturer
NHTSA campaign number05V168000

Vehicles in this recall

VehicleModel years
Chevrolet W35002003, 2004All years
Chevrolet W45002003, 2004All years
Chevrolet W55002004All years
GMC W35002003, 2004All years
GMC W45002003, 2004All years
GMC W55002003, 2004All years
Isuzu NPR2003, 2004All years
Isuzu NQR2003, 2004All years

Not every vehicle of these model years is included. Enter your VIN at nhtsa.gov/recalls ↗ or ask a dealer.

Frequently asked questions

What is recall 05V-168?

On certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. Fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.

How is recall 05V-168 fixed?

Dealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. The recall began on october 27, 2005. Owners may contact isuzu at 1-800-255-6727.

Is the recall repair free?

Yes. Safety recall repairs are free at authorized dealers. Check whether your vehicle is included with its VIN at nhtsa.gov/recalls.