2004 GMC Sierra recalls and problems

The 2004 GMC Sierra has 7 safety recalls and 188 owner complaints filed with NHTSA. Recall repairs are free at any GMC dealer.

Recalls
7
Complaints
188
Crashes / fires
11 / 5
Injuries / deaths
14 / 0

Recalls may cover only some 2004 GMC Sierra vehicles. Check your VIN at NHTSA ↗ to see open recalls for your exact car.

2004 GMC Sierra recalls

Recall 06V-289: Engine and Engine Cooling

Reported Aug 3, 2006 · 38,439 vehicles affected · GENERAL MOTORS CORP.

Problem: On certain trucks equipped with an 8.1l v8 (Rpo l8-VIN g) engine have a condition in which the engine fuel rail pulse damper retainer clip may fracture resulting in inadequate retention of the damper.

Risk: If the damper comes loose, a fuel leak may result. Fuel leakage, in the presence of an ignition source, could result in a fire.

Fix: Dealers will replace the engine fuel rail pulse damper retainer clip free of charge. The recall began on august 31, 2006. Owners may contact chevrolet at 1-800-630-2438 and gmc trucks at 1-866-996-9463.

Recall 05V-161: Parking Brake

Reported Apr 22, 2005 · 90,242 vehicles affected · GENERAL MOTORS CORP.

Problem: On certain pickup trucks equipped with manual transmissions and built with either pbr parking brake systems or trw parking brake systems, the parking brake friction linings may wear to an extent where the parking brake can become ineffective in immobilizing a parked vehicle.

Risk: If the parking brake does not hold, unintended vehicle movement could occur, which could result in a crash.

Fix: Dealers will install a low-force spring clip retainer for vehicles equipped with a pbr parking brake system. On vehicles equipped with the trw parking brake system, dealers will install a redesigned parking brake cable assembly. The recall began on july 29, 2005. Owners may contact chevrolet at 1-800-630-2438 or gmc at 1-866-996-9463.

Recall 05V-163: Seat Belts

Reported Apr 22, 2005 · 1,359,824 vehicles affected · GENERAL MOTORS CORP.

Problem: On certain crew cab pickup trucks and sport utility vehicles, the 2nd row center occupant seat belt routing may make it difficult to position the lap portion of the safety belt low around the hips of occupants, especially smaller occupants, seated in this position. Appropriate use of a child seat or booster seat, as recommended for small children, does improve the fit condition for this user group. In addition to instructions on proper infant and young child restraint (With child seats or boosters), special verbiage for restraining older child is included in the owner's manual. Also, the suggested seat belt fit/routing for adults, irrespective of seating position, is described in the owner's manual text.

Risk: A lap portion of the seat belt routing that is not low and snug on the hips can allow the lap belt to ride up on an occupant's abdomen instead of fitting low around their hipbones, and therefore, can expose them to more risk of abdominal and internal organ injury.

Fix: Dealers will cut open the guide loop, remove a portion of the loop, and then the remaining two sides should be folded over and secured with a retainer free of charge. The recall began on july 21, 2005. Owners may contact cadillac at 1-866-982-2339, chevrolet at 1-800-630-2438, gmc at 1-866-996-9463, or hummer at 1-800-732-5493.

Recall 05V-043: Service Brakes, Hydraulic

Reported Feb 8, 2005 · 77,411 vehicles affected · GENERAL MOTORS CORP.

Problem: Certain trucks, sport utility vehicles, and vans equipped with bosch hydro-boost brake assemblies, the hydraulic brake booster pressure accumulator may crack and separate from the hydro-boost assembly during normal operating conditions.

Risk: If a separation occurred and the hood of the vehicle were open, fragments from the accumulator could cause injury to people in the immediate area. The presence of this crack or fractured surface could allow the hydraulic fluid to leak from the accumulator circuit of the booster assembly. The loss of fluid would cause increased steering and braking effort and a crash may occur without prior warning.

Fix: Dealers will test the hydro-boost assembly for functional operation of the two-function valve. If the hydro-boost assembly fails the test, dealers will replace the assembly free of charge. The recall began on march 23, 2005. Owners may contact chevrolet at 1-800-630-2438, gmc trucks at 1-866-996-9463 and hummer at 1-800-732-5493.

Recall 04V-225: Seat Belts

Reported May 11, 2004 · 736 vehicles affected · GENERAL MOTORS CORP.

Problem: Certain extended and regular cab pickup trucks and cargo vans converted to compressed natural gas (Cng) fail to conform to the requirements of federal motor vehicle safety standard no. 225, 'child restraint anchorage systems.' these vehicles have one seating position, the center rear seat, equipped with child restraint lower anchorages.

Risk: The standard requires child seat lower anchorages in two seating positions for vehicles with three rear seating positions. The standard cab and cargo van vehicles, which only have front seating positions, have an air bag off switch to disable the front passenger air bag and do not have child restraint lower anchorages in the passenger seat. The standard requires passenger seat child seat lower anchorages in vehicles with an air bag off switch. However, the standard does not require vehicles with only front seating positions to have lower anchorage provisions if the vehicle is not equipped with an air bag off switch.

Fix: To bring the standard cab and cargo van vehicles into compliance, dealers will inject epoxy into the air bag off switch to prevent air bag activation, relocate the switch behind the instrument panel and then install a cover over the resulting opening. The sun visor label and owner's manual will also be changed. The correction for the extended cab vehicle will consist of changing the front passenger seat to a seat that has child restraint lower anchorages. The recall began on september 9, 2004. Owners should contact chevrolet at 1-800-630-2438 or gmc at 1-866-996-9463.

Recall 04V-129: Structure

Reported Mar 17, 2004 · 3,662,211 vehicles affected · GENERAL MOTORS CORP.

Problem: On certain pickup trucks and sport utility vehicles, the galvanized steel tailgate support cables that retain the tailgate in the full open (Horizontal) position may corrode, weaken, and eventually fracture. If both cables fractured, the tailgate would suddenly drop and strike the top surface of the rear bumper.

Risk: Anyone sitting or standing on the horizontal surface of the tailgate when both cables fractured could be injured by falling from the tailgate. On vehicles that have had the bumper removed, the tailgate may drop even lower. Additionally, if there is cargo on the tailgate the cargo may fall off if the support cables fracture.

Fix: Dealers will replace the cables. Interim owner notification began on april 7, 20004. The recall began on september 24, 2004, when replacement parts were available, and will continue through october 29, 2004. Owners should contact cadillac at 1-866-982-2339, chevrolet at 1-800-630-2438 or gmc at 1-866-996-9463, or visit www.mygmlink.com, and enter your vehicle identification number.

Recall 04V-045: Service Brakes, Hydraulic

Reported Feb 4, 2004 · 68,875 vehicles affected · GENERAL MOTORS CORP.

Problem: Certain sport utility vehicles, pickup trucks, and passenger vans fail to comply with the requirements of federal motor vehicle safety standard no. 135, ?passenger car brake systems.? Some of these vehicles were produced with an out-of-specification brake hydro-boost housing relief valve bore.

Risk: Consequently, the valve o-ring seal may fracture. Steering efforts may be slightly increased while braking or parking. Under certain driving conditions, a fractured seal may require a slight increase in the applied brake pedal effort to achieve the same vehicle deceleration rate as prior to the seat fracture.

Fix: Dealers are to replace the hydro-boost relief valve. The recall began on june 18, 2004. Owners should contact cadillac at 1-866-982-2339; chevrolet at 1-800-630-2438; gmc at 1-866-996-9463; or hummer at 1-866-486-6376.

2004 GMC Sierra problems reported by owners

Problem areaReports
Service Brakes44
Electrical System40
Service Brakes, Hydraulic31
Power Train19
Steering14
Structure9
Vehicle Speed Control8
Visibility8
Exterior Lighting6
Air Bags5
Engine5
Engine and Engine Cooling4

Most reported parts

  • Electrical System › Instrument Cluster/Panel — 18
  • Power Train › Automatic Transmission — 12
  • Service Brakes, Hydraulic › Antilock/Traction Control/Electronic Limited Slip — 7
  • Air Bags › Frontal — 4
  • Engine and Engine Cooling › Engine › Diesel — 3
  • Visibility › Rearview Mirrors/Devices › Exterior — 3
  • Wheels › Hub — 2
  • Vehicle Speed Control › Cruise Control — 2

Typical mileage at the time of the problem: 49,752 miles (median of owner reports).

Problems that are not covered by a recall are paid repairs; labor rates follow local mechanic pay — see what auto mechanics earn in each state.

Recent 2004 GMC Sierra complaints

Owner reports filed with NHTSA, as written (personal details removed). Complaints are not verified by NHTSA.

Air Bags · at 154,000 miles · reported Feb 5, 2016
I have a 2004 gmc sierra and all of a sudden my airbag light and ABS light came on took it in to have it looked and the airbags are not communicating with the sensor and they would have to go more in depth on the ABS but to go more in depth they charge $80.00 an hour just to be able to figure it out. I have seen similar responses on the airbag light for this vehicle please help.
Service Brakes · at 120,000 miles · reported Jan 7, 2016
Rusted out/ corroded brake lines burst while stopping for a deer running out on the road. Was warned of this problem upon purchase of the vehicle in 2010 and personally coated all brake lines b4 winter every year...never saw worse lines! I own classic cars that are twice as old with shiney original brake lines. The fuel lines also rotted out spilling fuel over the top of the fuel tank and on the ground while filling up. All fuel lines and fuel pump connections were severely rotted. Worst I have seen. Dash consistently changes languages rendering odometer non functional. Speedometer is…
Engine · at 90,000 miles · reported Nov 2, 2015
Drove from my home to coworkers (20mins) left truck in coworkers driveway ,and went to work. One hour later coworker rec'd call from next door that my truck was on fire.
Fuel/Propulsion System · reported Oct 29, 2015
Gmc replaced all 8 fuel injectors under warranty at 95,000 miles. Same problem again at 135,000 and will not cover them. Estimated $5,500 to replace by consumer with only a 12 month warranty. Creates poor fuel economy, excessive smoke at idle and will not pass smog if not corrected.
Service Brakes · at 41,690 miles · reported Jul 6, 2015
I experienced a brake line failure on my 2004 gmc sierra crew cab pickup truck. I was traveling at a slow rate of speed and coming up to a traffic light and the brake pedal pushed all the way to the floor board. The rear emergency brake was used to stop the vehicle. I found the area around the brake module, in the frame area under the driver's area, soaked with brake fluid and corroded brake lines.

Other GMC Sierra years

Compare all GMC Sierra years · All GMC models

Frequently asked questions

Does the 2004 GMC Sierra have any recalls?

Yes — NHTSA lists 7 recalls for the 2004 GMC Sierra: 06V-289 (engine and engine cooling), 05V-161 (parking brake), 05V-163 (seat belts), 05V-043 (service brakes, hydraulic), 04V-225 (seat belts) and more. Not every vehicle is affected, so check your VIN at nhtsa.gov/recalls.

What is the most common problem with the 2004 GMC Sierra?

Owners report service brakes problems most often (44 reports), followed by electrical system (40). The typical mileage when problems were reported is about 49,752 miles.

Are GMC recall repairs free?

Yes. Safety recall repairs are free at authorized GMC dealers, whether you are the first owner or bought the car used.